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11.  Attach the 24 in. –3 AN hose, with the red ends, to the fuel solenoid outlet.  Attach the other end of this line 
to the fuel distribution block’s jet fitting. Attach the 24 in. –3 AN hose, with the purple ends, to the nitrous 
solenoid outlet.  Attach the other end of this line to the nitrous distribution block’s jet fitting. 
 
12.  Attach the –4AN nitrous delivery line, from the bottle, to the nitrous solenoid inlet. 
 
13.  Provide a source of fuel from the fuel rail that will connect to the 3 ft. long -4AN hose.  If needed, a  -4AN 
to 1/8NPT fitting is supplied.  Drill and tap the fuel rail for this fitting.  Make sure all metal shavings are 
removed before reinstalling the fuel rail. 
 
14.  Attach the 3ft., -4AN fuel delivery line, from the fuel source, to the 
fuel solenoid inlet. 
 

Step 5: Wiring 

1.  Mount the arming switch in an easily accessible area for the driver. 

 

2.  Assemble the throttle activation switch to the throttle switch bracket 

using the 4-40 bolts and nylon lock nuts (see Fig. 7).  Do not 

overtighten the bolts, damage to the throttle activation switch can result. 

 

3.  The throttle switch bracket is made of easily formed 

material.  Attach the end of the bracket to one of the 

throttle body studs and bend the bracket in such a way as 

to allow the engine’s throttle arm to contact and depress 

the switch lever at wide open throttle. 

 

4.  Using the supplied electrical connectors and wire, 

refer to the wiring diagram for proper routing and 

electrical connections for the nitrous system (see Fig. 8).  

Always use the supplied fuse for electrical system 

protection in the event of a short in the system.  The best 

positive (+) power source for the nitrous system is a 

direct connection to the battery’s positive (+) post.  Do not splice into the factory wire harness, it will not have 

the ability to supply the current required by the nitrous and fuel solenoids. 

 

Step 6: Check Fuel and Nitrous Pressure Lines 

1.  Perform a final inspection of all plumbing and electrical connections to ensure that they are correct. 

 

Fig. 7 

Fig. 8 

Summary of Contents for 82030

Page 1: ...our products please call our ZEXTEK support line at 1 888 817 1008 Read this installation manual completely before attempting to install your nitrous system Failure to do so may result in damage to y...

Page 2: ...N20 Fuel Jet 1 Arming Switch 1 Throttle Activation Switch 1 Red 18 GA Wire 15ft Red 14 GA Wire 15ft 30amp Fuse Holder 1 30amp Fuse 1 Bosch 20amp Mini Relay 1 5 16 18 X 1 Bolt for Bottle Brackets 4 5...

Page 3: ...le by means of metering jets installed in the distribution blocks and the nozzles These metering jets allow for easy changes in horsepower settings Work Safely Always wear eye protection and gloves wh...

Page 4: ...ug manufacturer to ensure you install the correct plugs for the nitrous level you choose to run Reading Plugs Tuning ZEX Nitrous Kit If you ve installed larger injectors or have otherwise increased th...

Page 5: ...to operate from 900 1000 psi Exceeding this will not improve performance Over 1100 psi also runs the danger of locking the nitrous solenoid closed due to excessive pressure working against the valve s...

Page 6: ...trous bottle Step 2 Mount Nitrous Supply Bottle 1 Mount the nitrous supply bottle so that it is separated from the passenger cabin Fastback style cars that do not have separate trunk compartments have...

Page 7: ...ould face toward the cylinder head 5 Reinstall the intake manifold using a new intake manifold gasket 6 Assemble the distribution blocks and lines Fig 5 7 Install the jets for both fuel and nitrous in...

Page 8: ...rottle switch bracket using the 4 40 bolts and nylon lock nuts see Fig 7 Do not overtighten the bolts damage to the throttle activation switch can result 3 The throttle switch bracket is made of easil...

Page 9: ...he Tune Up Sheet are calculated off of the base stock ignition setting It is important to set this with a timing gun before you use your nitrous system for the first time Do not assume that it is set...

Page 10: ...50hp 75hp 100hp 125hp 150hp 175hp 200hp Nitrous 950psi Nozzle Jet 26 26 26 54 54 54 54 Distribution Block Jet 32 43 57 56 67 76 105 Fuel 40psi Nozzle Jet 19 19 19 19 19 21 21 Distribution Block Jet 21...

Page 11: ...r safe operation of your ZEX Direct Port Nitrous System For engines using greater than 8psi of boost using nitrous system settings higher than 50hp high octane racing fuel is required for safe operati...

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