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2.  Turn the arming switch to the ON position. 

 

3.  Depress the throttle switch and listen for both solenoids to click.  If they both do not click, locate the 

electrical problem and correct it before proceeding. 

 

4.  Start the engine and observe all fuel connections for any leaks.  Fix any fuel leaks before proceeding. 

 

5.  Turn off the engine. 

 

6.  Open the nitrous bottle valve.  Listen carefully for any leaks as your valve is opened.  Leaks in the nitrous 

supply line will be obvious because they will be covered in frost. 

 

7.  If everything checks out, close the nitrous bottle and relieve the line pressure. 

 

Step 7: Check Fuel Quality & Ignition Timing 

The last thing to do before enjoying your new nitrous system is to ensure that premium fuel (92 R/M Octane or 

better) is in the fuel tank and that your ignition timing is set correctly.  All recommended ignition timing retard 

amounts, on the Tune-Up Sheet, are calculated off of the base, stock ignition setting.  It is important to set this 

with a timing gun before you use your nitrous system for the first time.  Do not assume that it is set properly.  If 

the ignition timing is not set correctly, severe engine damage may occur. 

 

Step 8: Enjoy! 

After everything has been checked over and properly set-up, turn on the nitrous bottle and enjoy your ZEX 

Nitrous System. 

 

ZEX #82030 Nitrous System Tune-Up Specs 

 

A word on why we have two different jet charts: 

When nitrous is sprayed into an engine, the nitrous gas itself displaces a percentage of the air that is normally 

drawn into the engine.  Since engines that do not use a mass-air meter (i.e. speed-density) do not look at airflow, 

this displaced air does not affect the amount of fuel the engine computer feeds to the engine.  But, on an engine 

that uses a mass-air meter, the air that is displaced by injecting the nitrous, lowers the airflow seen by the mass-

air meter.  This causes the engine’s computer to reduce the engine’s fuel injector flow rate.  To compensate for 

Summary of Contents for 82030

Page 1: ...our products please call our ZEXTEK support line at 1 888 817 1008 Read this installation manual completely before attempting to install your nitrous system Failure to do so may result in damage to y...

Page 2: ...N20 Fuel Jet 1 Arming Switch 1 Throttle Activation Switch 1 Red 18 GA Wire 15ft Red 14 GA Wire 15ft 30amp Fuse Holder 1 30amp Fuse 1 Bosch 20amp Mini Relay 1 5 16 18 X 1 Bolt for Bottle Brackets 4 5...

Page 3: ...le by means of metering jets installed in the distribution blocks and the nozzles These metering jets allow for easy changes in horsepower settings Work Safely Always wear eye protection and gloves wh...

Page 4: ...ug manufacturer to ensure you install the correct plugs for the nitrous level you choose to run Reading Plugs Tuning ZEX Nitrous Kit If you ve installed larger injectors or have otherwise increased th...

Page 5: ...to operate from 900 1000 psi Exceeding this will not improve performance Over 1100 psi also runs the danger of locking the nitrous solenoid closed due to excessive pressure working against the valve s...

Page 6: ...trous bottle Step 2 Mount Nitrous Supply Bottle 1 Mount the nitrous supply bottle so that it is separated from the passenger cabin Fastback style cars that do not have separate trunk compartments have...

Page 7: ...ould face toward the cylinder head 5 Reinstall the intake manifold using a new intake manifold gasket 6 Assemble the distribution blocks and lines Fig 5 7 Install the jets for both fuel and nitrous in...

Page 8: ...rottle switch bracket using the 4 40 bolts and nylon lock nuts see Fig 7 Do not overtighten the bolts damage to the throttle activation switch can result 3 The throttle switch bracket is made of easil...

Page 9: ...he Tune Up Sheet are calculated off of the base stock ignition setting It is important to set this with a timing gun before you use your nitrous system for the first time Do not assume that it is set...

Page 10: ...50hp 75hp 100hp 125hp 150hp 175hp 200hp Nitrous 950psi Nozzle Jet 26 26 26 54 54 54 54 Distribution Block Jet 32 43 57 56 67 76 105 Fuel 40psi Nozzle Jet 19 19 19 19 19 21 21 Distribution Block Jet 21...

Page 11: ...r safe operation of your ZEX Direct Port Nitrous System For engines using greater than 8psi of boost using nitrous system settings higher than 50hp high octane racing fuel is required for safe operati...

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