Operating Instructions
2K800/2K801/2K802
Contents
EN 4161.758.103m – 2015-10
3
1
Preface .................................................................................................................................................. 5
1.1
Safety instructions ........................................................................................................................ 5
1.2
ZF instructions ............................................................................................................................. 5
1.3
Service products .......................................................................................................................... 6
2
Application and Design ......................................................................................................................... 7
2.1
Application ................................................................................................................................... 7
2.2
Features ....................................................................................................................................... 7
2.3
Design .......................................................................................................................................... 8
2.4
Technical data .............................................................................................................................. 9
2.5
Installation positions ................................................................................................................... 10
3
Initial Installation ................................................................................................................................. 11
3.1
Axial runout, radial runout and length tolerances – drive motor .................................................. 11
3.2
Balancing ................................................................................................................................... 12
3.2.1
Semi-key balancing .................................................................................................................... 12
3.2.2
Full-key balancing ...................................................................................................................... 12
3.3
Adaptation, motor/gearbox ........................................................................................................ 13
3.3.1
Open design............................................................................................................................... 13
3.3.2
Close design (with shaft sealing ring) ......................................................................................... 14
3.3.3
Open design with adapter ring for 2K800 and 2K801 ................................................................. 15
3.3.4
Open design with adapter ring for 2K802 ................................................................................... 15
3.3.5
Version with pulley drive ............................................................................................................ 16
3.4
Gearbox – fit .............................................................................................................................. 16
3.5
Output ........................................................................................................................................ 17
3.5.1
Version with belt output ............................................................................................................. 17
3.5.2
Version with coaxial output ........................................................................................................ 17
3.5.3
Version without output ............................................................................................................... 17
3.6
Electrical connection, gearchange .............................................................................................. 18
3.6.1
Shift unit .................................................................................................................................... 18
3.6.2
Shift logic ................................................................................................................................... 20
3.7
Lubrication ................................................................................................................................. 21
3.7.1
Recirculating lubrication ............................................................................................................. 21
3.7.2
Recirculating lubrication for V1/B5 operation .............................................................................. 21
3.7.3
Recirculating lubrication with heat exchanger ............................................................................ 21
3.7.4
Recirculating lubrication with intermediate tank ........................................................................ 22
3.7.5
Ports and connections for recirculating lubrication ..................................................................... 23
3.7.6
Connections for recirculating lubrication for direct mounting on the headstock .......................... 24
