4. ASSEMBLY
17
Repair Manualand Spare Parts List
Section 4
1
2
FIG. 1 - 1a
FIG. 1 - 1b
1
2
FIG. 1 - 1d
2
1
FIG. 1 - 1c
INTRODUCTION
A well-lighted work area that is free from dirt and chips,
will facilitate the work considerably.
ZF-HURTH MARINE recommends to use a swivelling
stand, described in the disassembly section to aid in
the assembly.
Thoroughly clean all mating surfaces from any loctite or
gasket material.
|
WARNING
|
Cleaners and solvents can be toxic and potentially
harmful without proper ventilation.
Use caution when using such cleaners.
Always wear protective gloves and glasses!
The next assembly procedure requires the following:
.
An electric oven or heating lamp for heating the
housing halves will be required when mounting
the bearings.
.
A hydraulic or mechanical press
4.1 INPUT SHAFT
4.1.1 Mount discs into reversing clutch
Equip both sides coupling with new outer disc (item 1,
Fig. 1-1a) and new inner disc (item 2, Fig. 1-1a).
NOTE
.
For exact quantity of inner (item 2, Fig. 1-1a) and
outer discs (item 1, Fig. 1-1a), please refer to the
spare parts list at the end of this manual.
.
Stagger the position of the notches on the outer
discs as shown in Fig. 1-1b.
Starting with one of the outer discs, bild up the clutch.
The lugs on the outer discs have to be positioned in line
with each other as shown in Fig. 1-1b.
Install snap ring into groove of clutch housing securing
the pressure plate.
Place end disc (item 1, Fig. 1-1c) and snap ring (item 2,
Fig. 1-1c) engaging it into clutch housing groove.
Check correct position of end disc (item 1, Fig. 1-1c).
Repeat same procedure on opposite side of clutch
(Fig. 1-1d).
