ZHENGHUA PST50-2, Manual

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Page 2: ...e convenience to your work and bring more pleasure to your life The manual contains the right and simple way to use and maintain the motorcycles Please read carefully before using it It is very helpfu...

Page 3: ...4 This product has been patented in the United States Any copying or counterfeiting would be strictly forbidden Patent No...

Page 4: ...the manner which could cause the engine parts to excessive heat such as running at very high speed for a long time Please refer to break in section for specific break in recommendation SPECIAL WARNIN...

Page 5: ...e word representation of those that must comply with the use or operation notes to avoid damage to motorcycle CAUTION This provides special information to make maintenance easier or important instruct...

Page 6: ...drive nor no drive license 4 Never drive before read this manual 5 Don t modify by yourself any consequence should be born by your self 6 Not be used for purposes other than riding 7 Never release ha...

Page 7: ...ust when motor running or just stopped Prevent the inflammable close to the engine 15 Don t drive on the highway 16 Don t lay on the glove box when driving 17 Carefully check every time before drive 1...

Page 8: ...GINE OIL RECOMMENDATIONS 26 BREAK IN FOR A NEW MOTERCYCLE 26 INSPECTION BEFORE RIDING 31 RIDING ESSENTIALS 32 STARTING THE ENGINE 32 INSPECTION AND MAINTENANCE 35 TOOLS 37 STORAGE BATTERY 37 AIR CLEAN...

Page 9: ...y The installation should be properly and fasten The wrong installation would cause bad influence to the performance and safety 2 Checking the off ground height of accessory and the angle the improper...

Page 10: ...driver should comply with the following rules WEAR A HELMET Motorcycle safety equipment starts with a good quality helmet One of the most serious injuries that can happen is a head injury ALWAYS wear...

Page 11: ...ainy day You should ride the motorcycle slowly and keep a sufficient brake distance Take extreme caution at railway crossings and on metal gratings and bridges Whenever in doubt about road conditions...

Page 12: ...register the motorcycle it is also useful for the Zhenhua maintenance station The frame number The engine number is on the bottom of the engine center Please fill out the form with the correct number...

Page 13: ...14 PST50S 9R PST50S 8...

Page 14: ...15 PST50S 12...

Page 15: ...16 PST50S 8...

Page 16: ...17 PST50S 8...

Page 17: ...18 PST50S 9R...

Page 18: ...19 PST50S 9R...

Page 19: ...20 PST50S 12...

Page 20: ...21 PST50S 12...

Page 21: ...When all the electricity working you may ignite at any time the key can not be pulled out OFF position When all the electricity was cut off and the engine could not be opened up the key can be pulled...

Page 22: ...can be opened When close push the cap till the lock sound then take out the key The fuel tank capacity is 4 5 L in which the reserve capacity is 0 6 1 6 L WARNING Do not overfill the fuel tank to prev...

Page 23: ...The real speed will not exceed the max speed on the meter The odometer is used to show how many kilometers the motorcycle has driven Fuel gauge Fuel meter shows how many fuel remain in your tank Turni...

Page 24: ...ecessary push the button of right light on position LEFT RIGHT TURNING SIGNAL BUTTON Turn the button left the left signal can be lighted up Turn the button right the right signal can be lighted up The...

Page 25: ...parking lights and dashboard lights are lighted up in this position the backlights parking lights and dashboard lights are lighted up in this position the headlights backlights parking lights and das...

Page 26: ...OULD CHECK THE FUELING SYSTEM AND STARTING CIRCUIT REAR SHOCK ABSORBER This shock designed for road use When use on the uneven road please drive slowly Differential Gear PST50S 8 PST50S 9R PST50S 12 T...

Page 27: ...at 1600km also clean the gear box Inspect the bearing and gears Clean and fix as previews if they are no damaged Check the gear box It s necessary to change it if the box is crack check all the bolt...

Page 28: ...o Chinese National Standards GB11121 95 and American National Standards SAEJ183E80 Please use good quality 10W 40QE engine oil Zhenhua special engine oil band four strobe 15w 40 engine oil is strongly...

Page 29: ...wing the parts to cool This aids the mating process of the parts It is essential that some stress be placed on the engine components during bread in to ensure this mating process Do not though apply e...

Page 30: ...le During break in all of the engine components will fit close to each other sufficiently All adjustments will be restored all fasteners will be tightened and the dirty oil will be replaced Timely ser...

Page 31: ...pressure 2 Adequate tread depth 3 No cracks or cuts on the tire surface Fuel reservation Enough fuel for the planned distance of operation light Operating all the lights front light rear light brake l...

Page 32: ...ve your without hand in any conditions 3 Do not brake hardly while turning slow down while turning 4 You should ride the motorcycle slowly and keep a sufficient brake distance in rainy and smooth road...

Page 33: ...l make the electricity and starting motor too hot Try several times check the oil supply system and electricity starting system if still fails NOTES In some cold area push the electric button on OFF p...

Page 34: ...smooth road will make your out of control INSPECTION AND MAINTENANCE The following chart indicated the intervals between periodic services in kilometers and months As the end of each interval be sure...

Page 35: ...ve chain CH CH CH Air cleaner C C Valve clearance Check every 12000 km Spark plug C R Fuel line C R Replace every 4 years Engine oil R R R Oil filter R R Carburetor CH CH CH Drive chain CH CH CH Apply...

Page 36: ...on will invite trouble Please observe the following items 1 Fasten the accumulator never make it loosen or make the cathode and anode opposite to each other 2 Never place it in the high temperature or...

Page 37: ...dically CAUTION If driving under dusty conditions the filter must be cleaned and replaced more frequently Maintenance 1 Remove the left cover 2 loosen the screw take the air filter out 3 Remove the br...

Page 38: ...of destroying the screw thread Never make the impurities come into the engine through spark plug hole when taking down the spark plug 2 The spark plug in this motorcycle is elaborate selected and can...

Page 39: ...ecessary add the recommended oil until it reaches the upper level mark do not overfill EPLACING ENGINE OIL The engine oil replacement should be carried out when the engine is warm when replacing the e...

Page 40: ...UELAND ENGINE OIL item CARBURETOR The stable function of carbureting is the basic request for a engine the carburetor is set for the best calibration in the factory Do not attempt to alter its setting...

Page 41: ...eterging Smear the drive chain with special chain oil or engine oil The drive chain should be adjusted irregularly as per the riding condition to maintain it in normal status WARNING Excessive chain s...

Page 42: ...CAUTION Do not use the remained brake fluid from a unsealed container and the brake fluid remained in the last repairing because the used brake fluid may absorb the water from the air influencing the...

Page 43: ...of brake system should be checked 1 Dripping or not 2 Crack tube or not 3 Keep the certain recovery 4 Wore brake pads WARNING When the new brake pads begin to be used don t ride your motorcycle immedi...

Page 44: ...05 50 10 Check your tire for both wear and inflation pressure to ensure the riding safety make sure that there are no mark cut nail and other sharp material inserting in your tire If there is any wear...

Page 45: ...ARINING When the bulb is very hot in ON position this condition will last for a short time after the button was turn off So the bulb should be cooled down before operating NOTE Turn the igniting on OF...

Page 46: ...tion and press down the button to start it If the ignition works well there will be sparks between spark plug play If there is no spark please contact Zhenhua authority repair station WARNING Don t le...

Page 47: ...ect the surface of painting you should clean your motorcycle periodically Check for the wear parts and the lacking of engine oil NOTE High pressure current may damage the parts of your motorcycle To a...

Page 48: ...AGE GUIDE Extended storage such as for winter requires that you take certain steps to reduce the affects of deterioration from non use of the motorcycle In addition necessary repairs should be made be...

Page 49: ...th Operate the kick starter several times to distribute the oil Reinstall the spark plug and spark plug cover 4 discharge the storage cell and putting in the place without freezing and direct sunlight...

Page 50: ...y comprehend our motorcycle hope this manual would help you to master our vehicle and enhance your driving experience Any difficulty or problem in your usage of our motorcycle please carefully review...