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Repairs of electrical parts and refrigeraion circuit 

Trouble shooting

only by qualified technician

Malfunction

Cause

Remedial Action

Machine operates - but no ice production

Freezing unit and

loss of refrigerant

check refrigeration circuit (bubbles in 

refrigeration unit work

sight glass), eliminate leakage, evacuate
circuit, refill refrigerant

Freezing unit works,

*

no water in water chamber

see water level control  (page 5)

refrigeration unit does not

*

motor cut-out defective

 check / replace

*

compressor defective

 check / replace

Ice jam in ice outlet

Defective light barrier

check (see page 6)

or ice hose

consult ZIEGRA

Decrease of ice production

*

Condenser soiled or

clean with brush or compressed air, never

poor ice quality

insufficientcooling water flow

with a wire brush. Watercooled machines:
bottle brush, antilime agent, clean water
filter. Open further the water control valve.

*

ambient temperature too high

machine must not be placed in the sun or
too warm ambience. Improve ventilation.

*

expansion valve misadjusted

adjust evaporation temperature as 
indicated. Check thermal feeler pipe
and contact at evaporator outlet.

*

insufficient amount of refrigerant,

remove leak, evacuate circuit, refill

bubbles in sight glass

with indicated quantity of refrigerant

*

lime deposit on auger or cylinder

clean freezing unit  (see page 8)

*

machine has switched off

also consider possible water shortage 

in between times

or malfunction with a central refrigeration
plant.

*

capacity control misplaced

Shut the capacity control. Adjust over-
heating of the machine according to the
data sheet. Adjust capacity control at
1 K below evaporation temperature.

Cracking noise  

cylinder bearing defective

 replace

in freezing unit

Ice comes out of machine

After leaving the cylinder,  the ice

check that there are no small edges or

in pressed form

is pressed due to wrong installation

bends. Amend.

("sausages")

of the ice discharge tube, the

see page 2

tube extension of the outlet 
or due to sharp bends.

*

V-belt loose or defective

tighten / replace (see page 4 - V-belt)

loud squeaking noise

*

lime deposit on auger or cylinder

Clean freezing unit  (see page 8)

strong vibrations
freezing unit  freezes up

*

air bubble in hose between

remove air bubble

water chamber and freezing unit

7

Summary of Contents for 1.750

Page 1: ...ce quality Miscellaneous 7 Cleaning of freezing unit 8 Wiring diagram attached Cooling circuit General installation advice Assembly Instruction Freezing Unit Spare parts list Subject to technical modifications 6 07 ZIEGRA EISMASCHINEN Germany 30901 Isernhagen www ziegra com Service Tel 49 511 90244 0 Tel 49 511 90244 14 Fax 90244 90 Fax 90244 92 ice ziegra com service ziegra com UBE ZBE SWE SI TW ...

Page 2: ...otating auger does not form part of the refrigeration circuit Therefore leakages in the refrigeration system caused by rotating parts cannot occur The ideal ice temperature is 0 5 C ZIEGRA Chip ice has the ideal temperature of 0 5 C It is irregular and crystalline in structure and always stays loose In contrast with other types of ice it can be stored without being sub cooled and never freezes up ...

Page 3: ...f the machine Tighten all electrical connections in the control and at water temperatures above 15 C resp 25 C panel as they may have loosened during the production capacity may decrease transport Crankcase heater 3 Water connection After connecting the machine to electricity the start up is possible only after abt 1 hr The machine works with normal potable water Preheating see page 3 point 9 With...

Page 4: ...is full This light barrier has been chosen by us for these 10 Phase sequence Relay particular conditions Please contact us The phase sequence relay switches off the machine if the phases are not connected in the c Other cut off devices correct order see electrical connection Also when the ice is produced directly in an ice car a cut off device should be installed 11 Low voltage relay Please contac...

Page 5: ... if necessary V belts check replace if necessary A loose V belt does not transfers the load correctly on the auger This will overload the freezing unit Ice hose and water retainer calcified clean or replace Gearbox ATM NRV 90 Lifetime lubrication with synthetic oil 1 Litre check oil level or Flender OT 80 Lifetime lubrication with synthetic oil 1 5 Litre detach drive shaft cover BP Energol SGXP 22...

Page 6: ...heck connection and fuses Fuses blow up Check Intermittent contact Check electrical connections also in control panel Water pressurestat or readjust or replace Water level control defective readjust or replace Ice jam switch has cut off eliminate cause reset switch manual reset of machine Light barrier does not work check see page 6 Voltage too low or too high Voltage as per type plate max 5 min 1...

Page 7: ... cooled machine insufficient water pressure increase water pressure to min 2 bar condenser soiled clean condenser with bottle brush hot water and antilime agent clean water filter water or condensing pressure check clean replace governor misadjusted soiled or defective Cut out by compressor compressor overheated depending on ambient temperature let machine cool for 3 hours compressor starts again ...

Page 8: ...just evaporation temperature as indicated Check thermal feeler pipe and contact at evaporator outlet insufficient amount of refrigerant remove leak evacuate circuit refill bubbles in sight glass with indicated quantity of refrigerant lime deposit on auger or cylinder clean freezing unit see page 8 machine has switched off also consider possible water shortage in between times or malfunction with a...

Page 9: ...g unit into a container o Connect a hose of appr 80 cm with funnel at the water inlet of the freezing unit o Mix cleaning agent with hot water For each freezing unit 1 2 bottle agent in 1 litre water of appr 50 C o Fill the freezing unit with cleaning agent up to the ice discharge level o Allow the cleaner to react for 10 15 minutes This is mostly sufficient A maximum of 30 minutes must not be exc...

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