ZIEHL-ABEGG 308007, Operating Instructions Manual

Page 1: ...Fcontrol FXDM Frequency inverter with integrated sine lter for 3 fans Operating Instructions Keep for reference Software version D1333A from Version 2 37 L BAL E072 GB 1642 Index 008 Part No english ...

Page 2: ...stallation 14 4 6 Installation location for agriculture 14 4 7 Temperature influences during commissioning 14 5 Electrical installation 14 5 1 Safety precautions 14 5 2 Terminal compartment 15 5 3 EMC compatible installation 16 5 3 1 Motor cable 16 5 3 2 Control cables 16 5 3 3 Harmonics current for devices 4 and 16 A 16 5 3 4 Harmonics current and line impedance for devices 16 A and 75 A 16 5 4 Ma...

Page 3: ...se setup 1 01 30 9 1 2 Setting for operation 1 01 30 9 1 3 Touch function via external signal in mode 1 01 31 9 1 4 Base setup 1 02 33 9 1 5 Setting in operation 1 02 35 9 2 Temperature control 2 01 2 05 36 9 2 1 Basic setting 2 01 2 05 36 9 2 2 Settings for operation modes 2 01 2 05 37 9 2 3 Functional diagrams temperature control 38 9 2 4 Additional for mode 2 03 Signal output 0 10 V 39 9 2 5 Fo...

Page 4: ...n 11D 65 9 10 2 12 Motorheating ON OFF Function 12D 66 9 10 2 13 Direction of rotation Function 13D 66 9 10 2 14 Freeze function maintain momentary modulation value Function 14D 67 9 10 3 Configuration of analog inputs E1 and E2 67 9 10 3 1 Signal adaption E1 and E2 67 9 10 3 2 Inverting analog inputs E1 E2 68 9 10 4 Function and inverting for relay outputs K1 and K2 69 9 10 5 Programming Add on mo...

Page 5: ...ns type lines Fcontrol 99 14 1 2 Max load dependent on ambient temperature and line voltage 99 14 2 Connection diagram 100 14 2 1 Connection suggestion for several motors with motor protection unit type STDT 101 14 2 2 Connection suggestion for Bypass with necessary time delay 101 14 3 Dimensions mm 102 14 4 Index 104 14 5 Manufacturer reference 105 14 6 Service information 105 Operating Instructi...

Page 6: ...t liable for damage due to misuse incorrect use improper use or as a consequence of unauthorized repairs or modifications 1 4 Copyright These operating instructions contain copyright protected information The operating instructions may be neither completely nor partially photocopied reproduced translated or put on data medium without previous explicit consent from ZIEHL ABEGG SE Infringements are l...

Page 7: ...due diligence Persons entrusted with the planning installation commissioning and maintenance and servicing in connection with the frequency inverter must have the corresponding qualifications and skills for these jobs In addition they must be knowledgeable about the safety regulations EU EC directives rules for the prevention of accidents and the corresponding national as well as regional and in ho...

Page 8: ...d on the device Attention Automatically restart after a power failure or mains disconnection 2 7 Modifications interventions in the device Attention For reasons of safety no unauthorized interventions or modifications may be made on the device All planned modifications must be authorized by the manufacturer in writing Use only genuine spare parts genuine wearing parts genuine accessories from ZIEHL A...

Page 9: ...power systems and is intended for one quadrantdrives Information By using the integrated all pole effective Sine filter phase to phase and phase to ground an absolute parallel control of fans without risk of damage for motors is possible Screened motor cables not required 3 3 Rating plate The name plate carries the technical data valid for the delivered product Example for name plate no Description...

Page 10: ...tion of the unit A mounting on vibrating base is not permissible if no data to the vibration strength is made see Technical data When mounted onto lightweight walls there must be no impermissibly high vibrations or shock loads Any banging shut of doors that are integrated into these lightweight walls can result in extremely high shock loads Therefore we advise you to decouple the devices from the ...

Page 11: ..._M 15 12 2015 3 2 1 Drill fastening point 1 Screw in flat head screw up to a distance of approx 2 mm and mount the device Remove the terminal compartment cover Align the device and mark the position of both lower fastening points 2 3 Remove the device and drill the fastening points 2 3 Remount the device and tighten the fastening point screws 2 3 Operating Instructions Fcontrol model series FXDM Mo...

Page 12: ...tening at 8 points GM00002A_M 15 12 2015 1 7 2 3 4 5 6 8 Drill 8 fastening points Screw in fastening point screws 1 4 up to a distance of approx 5 mm and mount the device Tighten fastening point screws 1 4 Screw in fastening point screws 5 8 and tighten Operating Instructions Fcontrol model series FXDM Mounting L BAL E072 GB 1642 Index 008 Part No 12 105 ...

Page 13: ...e cable inlet for cable glands Metal sheet housings are supplied with stoppers Any cable ducts openings not used must be sealed Strip and insert the cables properly Attach cover for terminal compartment again carefully before start up Housing with aluminum base plate 1 Cable inlet with step nozzles factory installed 1A 3 x max 18 mm 1B 3 x max 14 mm 1C 3 x max 11 mm 1D 4 8 x max 8 mm 2 attached ca...

Page 14: ...ing commissioning Avoid condensation in the controller and functional faults attributable to condensation by storing the controller at room temperature 5 Electrical installation 5 1 Safety precautions Danger due to electric current Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordanc...

Page 15: ...al equipment with water or similar liquids Information The respective connections are represented in the enclosure of this manual Connection diagram 5 2 Terminal compartment Example Position of terminals for devices in sheet metal housing 1 Line 2 Motor 3 Modulation 4 Indication relays 5 MODBUS Maximum cross sections of terminals for power section Type Line Motor rigid flexible rigid flexible FXDM2 ...

Page 16: ...d the public system It is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution network operator if necessary that the equipment is connected only to a supply with a short circuit power SSC greater than or equal to RSCE x Sequ SSC Short circuit power from line at the interface point between the user s supply and the public system Sequ Rated ap...

Page 17: ...tion for several motors with motor protection unit type STDT 5 6 2 Disconnection between controller and motor repair switch Ideally a repair switch should be installed before the controller supply line disconnect In the case of complete disconnection entire load after the controller the enable controller OFF ON must be disconnected simultaneously I e an additional control contact is needed Switchi...

Page 18: ... and the internal resistance of the open collector output must be considered Attention Never apply line voltage to analog inputs 5 9 Analog output 0 10 V A1 The analogoutputs 0 10 V can be allocated with various functions see IO Setup Analog output A Connection to terminal A GND Analog Out Imax see technical data connection diagram It is not permissible to connect outputs of several devices to eac...

Page 19: ...elay outputs K1 and K2 IO Setup function and inverting relais outputs Max contact rating technical data and connection diagram Relays K1 Connection of the floating contacts of relay K1 to the terminals 11 14 12 K1 Function factory setting 1K Operating indication I e energized for operation without fault for enable OFF de energized Relays K2 Connection of the floating contacts of relay K2 to the term...

Page 20: ...k A D B D and GND connection may no further cable cores of the data line be used Max allowed wire length 1000 m CAT5 7 500 m Shielding The use of shielded cables is normally not demanded but offers high protection against electro magnetic interferences especially high frequencies However the effectiveness of the shield depends on careful installation of the line If shielded cables are used the shi...

Page 21: ...maximum external voltage at the control voltage connections cannot exceed 50 V between GND terminals and PE protective earth If necessary a connection to the protective earth potential can be established install bridge between GND terminal and the PE connection terminal for screening 5 17 Bypass circuit Please observe the following during bypass switching controller shunt with mains voltage Mutual...

Page 22: ...ontrol 100 Operation Bypass controller without supply Technical data Line voltage max 690 V 50 60 Hz Rated current Type S D 25 Part No 349035 25 A Type S D 50 Part No 349040 50 A Dimensions w x h x d mm Type S D 25 115 x 115 x 163 Type S D 50 135 x 135 x 188 Protection class IP65 S D 25 AUTO 0 100 3 400 V Controller S D 25 04 12 2007 v_sd25 vsd Manual Bypass Switch type S D 25 S D 50 Operating Ins...

Page 23: ...ctive 6 Fire Symbol heating operation 7 Derating power reduction active 8 External switch over direction of rotation active 9 STOP Symbol enable 10 Bargraph Fanlevel 11 Text line 3 figures display unit etc 12 Text line 16 figures display text menu P Program key and open menu Menu selection reduce value Menu selection increase value ESC key combination Escape leave menu Operating Instructions Fcontro...

Page 24: ...e 1 01 speed controller By pushing the P key one reaches the menu item START P ESC Motor OFF ON One moves up and down within the menu group using the arrow keys In the menu point Language display language can be selected One returns to the menu group Start using the ESC shortcut keys Operating Instructions Fcontrol model series FXDM Controls and Menu L BAL E072 GB 1642 Index 008 Part No 24 105 ...

Page 25: ...ice level is enabled at first I e not protected by the PIN 0010 see Controller Setup PIN protection OFF If PIN protection is activated ON the service menu remains enabled after input of PIN 0010 as long as one is pressing keys If no keys are pressed for ca 15 minutes the PIN is automatically erased i e the service level is blocked To make adjustments press the P key after selecting the menu item If...

Page 26: ...nfiguration in base setup For Potentiometer Analog Out1 terminal A program to function 1A 10 V like factory setting see IO Setup If a second sensor is connected at input 2 external Setpoint or speed setting in manual operation is possible with additional modul Z Modul B input E3 see IO Setup E2 Analog In factory setting 0 10 V A E2 GND 0 10 V Analog In 2 02 12 2009 v_extern_stecker_v vsd E2 2 E2 1 ...

Page 27: ...int 20 0 C P band 5 0 K 2 02 Sensor TF E2 Temperature control depending on outdoor temperature preset set point 5 0 C P band 20 0 K 2 03 Sensor TF E1 Temperature control with additional functions shutter and heating 2 04 1x Sensor TF E1 1x Sensor TF E2 Temperature control with two sensors comparison or average 2 05 1x Sensor TF E1 1x Sensor TF E2 Temperature control with two sensors differential t...

Page 28: ...Esc 5 Menu group Start Set the menu language if necessary factory setting English Language GB 6 Menu group Base setup Setting the desired operation Mode factory setting 1 01 Speed controller see Selection Mode Further settings depend on the selected mode and the sensor setting signal used Attention When saving the operating mode the respective preset factory operating mode setting is loaded That m...

Page 29: ... V MotorRa tedVolt OTM 00010 56 11 GB Lan guage 8 W Input power 0 0 Hz Min Speed 2 ext Fault OFF E2 Func tion OFF Save User Setup 10 0 V A max Level max 48 5 Hz Edgefre quency 585 V DC Voltage OFF Reset 8 W Output power 50 0 Hz Max Speed 3 Sensor 2 E2 Analog In Limit OFF A Inverting Level Delay 50 0 Hz Max Fre quency 32 4 C Heatsink 1 01 Mode 0 0 Hz Set exter nal1 ON Set exter nal1 Group 2 ON valu...

Page 30: ... out display Selection 0 20 mA 4 20 mA Bus Inverting IO Setup Factory setting 0 10 V 9 1 2 Setting for operation 1 01 Setting Setting Set Internal1 Set Internal1 Setting range manual speed setting Min Speed Max Speed Factory setting 50 0 Hz Setting Max Speed Set Internal2 Set Internal2 Setting Set Intern2 e g reduced value for night operation Switch over intern 1 2 by external contact as long as n...

Page 31: ...signal in mode 1 01 The output frequency can be set gradually via an external signal at the analog inputs E1 and E2 The following settings are required for this function Base setup Mode 1 01 E1 Analog In 0 10 V 0 20 mA 4 20 mA je nach externem Signal E2 Function 7E E2 Analog In 0 10 V 0 20 mA 4 20 mA je nach externem Signal IO Setup E1 Mode 3 E1 Min 0 100 setting as required E1 Max 100 0 setting a...

Page 32: ...states Always set E1 Max higher than E1 Min and always set E2 Max higher than E2 Min Do not activate both inputs E1 and E2 at the same time with increase and reduction signals either lock C1 or C2 Settings in IO Setup Switching thresholds for increasing the output frequency switching hysteresis E1 max E1 max The output frequency is gradually increased if at E1 the set value for E1 Max is exceeded ...

Page 33: ...t Step not active Step 1 value Step 1 value Factory setting Setting range 5 Hz 50 0 Hz or Step 2 value Step 2 value Step 2 value Factory setting Setting range Step 1 value 50 0 Hz or Step 3 value Step 3 value Step 3 value Factory setting Setting range Step 2 value 50 0 Hz or Step 4 value Step 4 value Step 4 value Factory setting Setting range Step 3 value 50 0 Hz or Step 5 value Step 5 value Step ...

Page 34: ...made during operation directly with the keys no setting is necessary here setting in operation 1 02 Setting range 0 setting nummber steps Factory setting 0 When setting a Minimal speed OFF the output is not switched off in step 0 Min Speed Min Speed basic speed only when needed Setting range OFF Shutdown Freq Motor Setup Max Speed Factory setting OFF Max Speed Max Speed speed limitation only when ...

Page 35: ...tory setting 0 When setting a min speed OFF the output is not switched off in step 0 Switching over to the protected Info menu group takes place automatically after approximately 15 minutes if no key is pressed Possibilities for early activation of PIN protection Select the Info menu group and confirm with the P key Press the Esc key combination several times until the Setting direct or Setting Ste...

Page 36: ... 10 V instead of Setpoint 1 For sensor type E1 Analog In TF 0 10 V 27 75 0 C For sensors with active signal 0 10 V 0 100 sensor measuring range Function 2E External manual operation via external signal 0 10 V Switch over between settings on the device and external manual operation via digital input IO Setup Function 7E Measurement value Measurement value e g for limit indication display in Info me...

Page 37: ...night operation Switch over Setpoint 1 2 by external contact as long as no allocation is carried out Display IOSetup Pband Pband Narrow control range Short control times Wide control range Longer control times and more stable control passive Sensor type TF Setting range 0 120 0 K Kelvin Factory setting 5 0 K at 2 02 20 0 K active Sensor type MTG 120V Setting range 120 0 120 0 K Factory setting 65 ...

Page 38: ...oller Setup Val Set n to ON nM Motor speed S Setpoint R Pband I Actual value Example 2 Temperature control in Heating function Idealized principle diagram nM 50 100 I Min Min 0 Max 100 Min 35 Max 85 20 C S 10 K R 10 C Max 09 05 2007 v_tempcontrol_heat_nmotor vsd Controller Setup Val Set n to OFF nM Motor speed S Setpoint R Pband I Actual value Operating Instructions Fcontrol model series FXDM Prog...

Page 39: ...IO Setup Pband AnalogOut Pband AnalogOut Pband AnalogOut separately adjustable range of control P band for 0 10 V output Setting range 0 102 0 K Factory setting 2 0 K Min AnalogOut Min AnalogOut Min AnalogOut Minimal output voltage Setting range 0 100 0 10 V Factory setting 0 Max AnalogOut Max AnalogOut Max AnalogOut Maximal output voltage Setting range 100 0 10 0 V Factory setting 0 0 K Example f...

Page 40: ...erating point Example Setpoint 15 0 C Offset 5 0 K Hysteresis 2 0 K Example Setpoint 20 0 C Offset 5 0 K Hysteresis 2 0 K 10 12 14 16 18 20 22 24 26 28 30 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 min C ON ON ON ON 15 C 5 K 20 C OFF 20 C 2 K 22 C 16 03 2007 v_relais_heizen_9k_pos_offset vsd 10 12 14 16 18 20 22 24 26 28 30 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 min C ON OFF 15 C 2 K 17 C ON 20 C 5K...

Page 41: ... assigned K1 relay IO Setup K1 function 2K Alarm Minimum Alarm Minimum Setting range OFF 26 9 75 0 C Factory setting 0 0 C Alarm Maximum Alarm Maximum Setting range OFF 26 9 75 0 C Factory setting 40 0 C Lmt E1 min Example for display if falling below setting Alarm Minimum alternating to the actual value display Relay K1 disengages if not inverted Lmt E1 max Example for display if exceeding settin...

Page 42: ... bient pressure No further settings are necessary for pressure sensors model e g MBG 30I or MBG 50I measurement range 0 30 bar or 0 50 bar In the case of sensors with other measurement ranges the E1 Min value and the E1 Max Value Setting in bar although unit display is in C E2 Function E2 Function only for special applications External setpoint Function 1E by external signal 0 10 V instead of Setp...

Page 43: ... Pband Pband Narrow control range Short control times Wide control range Longer control times and more stable control 3 01 and 3 03 Setting range in measuring range of sensor factory setting 5 0 bar 3 02 and 3 04 Setting range dependent on the selected refrigerant and in measuring range of sensor factory setting 7 0 K Pband Min Speed Min Speed basic speed only when needed Setting range OFF Shutdow...

Page 44: ...int R Pband I Actual value Functional diagram for Mode 3 02 and 3 04 Idealized principle diagram nM 50 100 I Min 0 Max 100 35 C S 7 K R 42 C 09 05 2007 v_diagramm_302_304_c vsd nM Motor speed S Setpoint R Pband I Actual value Information The factory default presets must be adapted to match the system conditions by a competent person Operating Instructions Fcontrol model series FXDM Programming L B...

Page 45: ...al applications External setpoint Function 1E by external signal 0 10 V instead of Setpoint 1 0 10 V 0 100 sensor measuring range External manual operation via external signal 0 10 V Function 2E Switch over between settings on the device and external manual operation via digital input IO Setup Measurement value function 7E e g for limit indication display in Info menu E2 Actual Modes 4 02 and 4 03...

Page 46: ... basic speed only when needed Setting range OFF Shutdown Freq Motor Setup Max Speed Factory setting OFF Max Speed Max Speed speed limitation only when needed Setting range Max Frequency Motor Setup Min Speed Factory setting 50 0 Hz Manual mode Manual mode OFF automatic control as function of the set parameters Factory setting ON automatic control without function speed setting in menu Speed manual...

Page 47: ...nfo Set point control T Band SA T Band SA Temperature range in which the setpoint change continiously with outside temperature T Start SA T Start SA Setpoint reducing will start below this outside temperature P Min SA P Min SA Minimum pressure for very low outside temperature 9 5 Volume control 5 01 5 02 9 5 1 Basic setting 5 01 and 5 02 Setting Base setup Base setup Mode Mode selection e g 5 01 E...

Page 48: ...ctor Factory setting 530 m3 h Setpoint 2 Setpoint 2 Setting Setpoint 2 e g reduced value for night operation Switch over Setpoint 1 2 by external contact as long as no allocation is carried out Display IOSetup Pband Pband Narrow control range Short control times Wide control range Longer control times and more stable control Setting range depending on measuring range of sensor and K factor Factory...

Page 49: ...point control T Band SA T Band SA Temperature range in which the setpoint change continiously with outside temperature T Start SA T Start SA Setpoint reducing will start below this outside temperature P Min SA P Min SA Minimum pressure for very low outside temperature 9 6 Air velocity control 6 01 9 6 1 Base setup 6 01 Base setup Base setup Mode Mode Mode selection 6 01 E1 Analog In E1 Analog In F...

Page 50: ...rol range Longer control times and more stable control Setting range in measuring range of sensor Factory setting 0 50 m s Min Speed Min Speed basic speed only when needed Setting range OFF Shutdown Freq Motor Setup Max Speed Factory setting OFF Max Speed Max Speed speed limitation only when needed Setting range Max Frequency Motor Setup Min Speed Factory setting 50 0 Hz Manual mode Manual mode OF...

Page 51: ...d PIN 1234 Opening setting if set protection ON Controller Setup PIN 9090 Restore user setting PIN 9091 Save user setting corresponds function Save user setup ON Controller Setup PIN 9095 Restore factory setting delivery status Language Menu language by the factory set to English In this menu different national languages can be selected GB English D German Reset Reset Complete re start of the devi...

Page 52: ... to E2 GND Set Internal1 Menu Set Intern1 Set Internal2 Menu Set Intern2 Info for mode controller 2 01 6 01 E1 Actual Current actual value measured on the sensor 1 Depending sensor type in mbr m3 s m s Pa bar m3 h C V mA etc E2 Actual For operation with two sensors display for 2 actual If function not active display Setpoint1 Display of the active target value at which the device operates Setpoint...

Page 53: ...The Settings menu for the user s basic settings Setpoint default value min max are freely accessible when using the factory settings i e without PIN If necessary these can also be protected against unauthorized modifications by using a PIN 1234 For this the settings protection must be programmed to ON The settings menu is then no longer visible without inputting a PIN Function only in combination w...

Page 54: ...tion via relays is possible IO Setup function relay outputs Sensor 1 9 9 5 Limit Limit After allocation of a digital input IO Setup an adjustable limitation of the modulation can be activated via a digital input D1 D2 As long as no allocation has been carried out IO Setup Display Limit value max possible modulation e g speed reduction during night operation by time switch Setting range Limit n max...

Page 55: ... 50 100 I Min Min 35 Max 100 20 C S 7 K R 27 C 2 0 K 10 05 2007 v_min_luft_abschalt vsd Minimum speed cut off idealized principle diagram nM Motor speed S Setpoint R Pband I Actual value 9 9 7 Group control 9 9 7 1 Control group 2 via 0 10 V output Group 2 ON value Group 2 ON value Switch on value for Group2 Setting range 0 100 Factory setting 50 OFF Value Group2 OFF Value Group2 Switch off value ...

Page 56: ... From here on both groups run parallel at maximum power If group control is activated A Function 5A the gradient of the output curve is automatically increased by factor 1 4 gradient without group control 1 9 9 7 2 Control group 2 3 4 via relais Group 2 ON value Group 2 ON value Switch on value for Group2 Setting range 0 100 Factory setting 50 OFF Value Group2 OFF Value Group2 Switch off value for...

Page 57: ... 0 ON 100 OFF 0 ON 100 1 2 3 4 K3 and K4 add on module type Z Modul B Part No 380052 Example Activation of 3 groups via relays F out Hz 16 05 2012 v_fx_4_group_digswitch_diagr vsd 1 2 3 4 5 6 7 8 9 10 Analog In 1 40 35 30 25 20 15 10 5 2 4 6 8 10 12 14 16 18 20 0 10 V 0 20 mA 10 20 30 40 50 60 70 80 90 100 0 100 PWM 0 0 0 45 50 Fout Standard G2 ON 50 nmin G3 30 nmin G2 20 G2 OFF nmin G4 40 G3 OFF ...

Page 58: ...n are based on many years of experience which is suitable for many applications Under special circum stances these can be individually adapted Menu group setting Type of control The type of control determines the method with which the controlled value behaves in case of a difference between the target and current values For this the control technology has standard algorithms which consist of a com...

Page 59: ...tchdog time in seconds Setting range 0 255 sec Factory setting 0 sec off Watchdog Speed Watchdog Speed Setting Watchdog Frequency Setting range 0 Max Speed Factory setting 50 Hz off 9 9 11 Data on the total control deviation The total control deviation is comprised of the sum of the control deviations for performance quantities and work quantities combined and refers to the specified areas In direc...

Page 60: ... input E2 5A Group control Controller Setup second group 6A Control output 2 increasing modulation at actual value Set cooling only mode 2 03 temperature controller with additional functions 7A Control output 2 incresing modulation at actual value Set Heating only mode 2 03 temper ature controller with additional functions 9A proportional output frequency as of software version 2 41 A1 Function A ...

Page 61: ...int2 6D Switch over Intern Extern 7D Switch over automatic control Speed manual 8D Switch over control function e g heating cooling 10D Reset 11D Setting Max Speed ON OFF 12D Motorheating ON OFF not for 1 voltage controller 13D Reverse direction of rotation right hand left hand only for frequency inverter with 3 out put 14D Freeze function maintain momentary modulation value 9 10 2 2 Enable ON OFF...

Page 62: ...can be issued via the relay contacts K1 K2 IO Setup function K1 K2 Example for connecting an external alarm indication e g to digital input Digital In 1 Controller 1 S ET 3 STDT TB TB TB K1 D1 D1 10 05 2007 v_2d_externe_stoerung_set_stdt vsd 1 S ET 3 STDT 1 S ET 3 STDT Indication during closed contact factory setting D1 Inverting OFF Indication during opened contact D1 Inverting ON Actual value Al...

Page 63: ...ontroller 1 01 Contact e g at ditgital input Digital In 1 depending on device type at terminals D1 D1 or D1 24 V Controller 24V D1 D1 1 0 n 40 1 n 80 0 11 05 2007 v_5d_vorgabe_intern_1_2 vsd 2 1 1 Setting Set Intern1 depending on device type in Hz rpm 2 Setting Set Intern2 depending on device type in Hz rpm D1 Inverting OFF Set Intern1 at opened contact Set Intern2 at closed contact D1 Inverting O...

Page 64: ...et Extern at opened contact Setpoint1 external Setpoint modes 2 01 Under Base setup E2 function programmed to function 1E for external setpoint Contact at digital input e g Digital In 1 D1 D1 Controller 24V D1 D1 1 0 n 0 100 Se ES E2 26 05 2010 v_6d_sollwert1_externer_sollwert vsd 1 1 Setting Setpoint1 ES External Setpoint e g 5 V 23 8 C Se Sensor D1 Inverting ON Setting at the unit at opened cont...

Page 65: ...roller Setup 9 10 2 10 Reset Function 10D Reset via an external push button in case of a motor fault or a malfunction of the controller Example for reset after a motor fault Reset after motor fault by using an non locking reset key The unit switches off when interruption between both TB TP or TK PTC terminals the unit then remains switched off motor fault see motor protection Re starting after the...

Page 66: ...y rotation of the fans The value required to prevent any freezing depends on the ambient conditions and the connected motor s technical data The setting effected is to be checked under real conditions The higher the setting the greater the heating output generated in the motor heat dissipation The motor heating or stationary heating can only become active where there is no given modulation as a re...

Page 67: ...aption E1 and E2 If required an adaptation of the specification signal speed characteristic curve is possible Information These settings are mostly practical for the operating mode with rotational speed specification over an external signal In operating modes as of 2 01 this setting is not suited for influencing the regulation process E1 Modus E1 Modus 0 E1 min E1 max without function factory setting...

Page 68: ... 4 Modus 2 Example E1 min 30 Only with approx 30 setting signal the controller begins with approx 30 modulation Example E1 max 80 Over 80 setting signal the modulation is switched to 100 modulation Idealized principle diagrams for setting Min Speed 0 0 Hz and Max Speed 50 0 Hz 9 10 3 2 Inverting analog inputs E1 E2 After programming the signal or sensor type an inversion of the inputs can be carri...

Page 69: ... dependent on assigned function The relays can only pull up basically when the voltage supply of the electronics is working Three phase current devices must have at least 2 line phases K1 Inverting K2 Function K2 Inverting Function Description OFF No function Relays remain always de energized 1K Operating indication factory setting for K1 non inverting Operation without fault reports enable OFF 2K...

Page 70: ...by relay 0 1 3K Ext Fault at digital input for external fault 1 0 4K Over or falling below modulation 1 0 5K over or falling below limits for input signal E1 1 0 6K over or falling below limits for input signal E2 1 0 7K setpoint deviation to high 1 0 8K Activation of second group 1 0 12K Activation of third group 1 0 13K Activation of fourth group 1 0 9 10 5 Programming Add on module type Z Modul...

Page 71: ... ID is factory set to the highest available MODBUS address 247 Thisaddressis reserved for operation with an external terminal and should not be occupied with anything else Addressing Addressing Switch addressing to ON before setting address Reading and writing parameters The device supports reading and writing processes for MODBUS Holding Registers The start address is 0 the number of registers de...

Page 72: ...y and alarm symbol Setting range 0 120 sec Factory setting 2 sec Example indication by relay K1 not inverted IO Setup K1 Function 4K IO Setup K1 Inverting OFF Inverting IO Setup K1 Function 4K IO Setup K1 Inverting OFF min max 100 A 0 1 min max 100 0 1 11 05 2007 v_grenzwert_ausst_k1_ni vsd A A Modulation min max 100 0 1 min max 100 0 1 11 05 2007 v_grenzwert_ausst_k1_i vsd A A A Modulation If Lev...

Page 73: ...imum input signal E1 Max E1 Min Example for a limit indication of default signal or sensor signal to Analog In 1 50 Analog IN 0 1 100 1 11 05 2007 v_grenzwert_signal_k1_1 vsd Settings E1 Max 80 E1 Min OFF switching hysteresis 5 from 100 50 Analog IN 0 1 100 2 11 05 2007 v_grenzwert_signal_k1_2 vsd Settings E1 Min 20 E1 Max OFF switching hysteresis 5 from 100 50 Analog IN 0 1 100 3 11 05 2007 v_gre...

Page 74: ...t Offset Hysteresis Hysteresis switch on point In temperature regulation 10 K otherwise sensors 10 of measurement range Offset Delay Offset Delay Time delay until indication through relay and alarm symbol Setting range 0 120 sec Factory setting 2 sec Example for temperature regulation for other modes of operation settings in corresponding sensor unit Offset 1 for alarm during exceeding 10 12 14 16...

Page 75: ...s are required switchover to a linear characteristic must take place Generally speaking if the load characteristic is not known as a definite value the linear characteristic should be set In the case of linear characteristic curves the motor achieves full torque throughout the entire speed range For this a thermal overload of the motor must be prevented through suitable measures complete motor prot...

Page 76: ...tput voltage and speed using suitable measuring instruments The factory set values are for voltage controllable external rotor motors with 400 V 50 Hz After verification of the motor specifications adjustments are to be adapted if applicable Motor rated voltage see Rating plate Setting Edgefrequency Setting Max Frequency 3 400 V 50 Hz 48 5 Hz 50 Hz 3 400 V 50 60 Hz 48 5 Hz 60 Hz 3 400 V 60 Hz 57 Hz ...

Page 77: ...during the initial commissioning To do this note the direction of the arrow on the fan housing We will not be responsible under any circumstances for warrantee for damage caused because the direction of rotation is wrong When connected in accordance with the connection diagram the standard rotary direction RIGHT CW results under factory settings A change of direction is feasible by exchanging the ...

Page 78: ...it returned to 0 The suitable adjustments depend on the centrifugal force of the motor and the conditions in the installation 2 Special function brakes before stop as soon as modulation 0 The motor does not run out up to stop The motor is braked actively as soon as no modulation is present Setpoint 0 or Enable OFF Test required The min speed adjustment must be set to 0 Attention With the frequentl...

Page 79: ...rom damage caused by excessively high interior temperatures Derating Alarm In case of a temperature increase above the set limits for capacitor temperature and heat sink temperature diagnostic menu the modulation is linearly reduced until the stated limit temperatures are reached To prevent a shut down of the entire system in this operating mode allowable for the controller no alarm indication occ...

Page 80: ...point R Pband D Speed controller setting signal P P controller control deviation Setting depending on device type in Hz rpm Suppression1 Factory setting no suppression active OFF Suppression1 Range1 min Setting for Range1 min Setting range Shutdown Freq Range 1 max Range1 min Range1 max Setting for Range1 max Setting range Range 1 max Max Frequency Range1 max Suppression2 Identical procedures for ...

Page 81: ... C Control value 2 04 30 0 C 12 0 bar 22 6 C E1 Actual 30 0 C 30 0 C 30 0 C 10 0 bar 88 7 C 10 0 bar 88 7 C 88 7 Pa 712 m3 h 0 45 m s E2 Actual 2 04 30 0 C 30 0 C 10 0 bar 88 7 C 4 02 4 03 21 0 C 5 02 21 0 C Setpoint1 20 0 C 5 0 C 0 0 C 12 0 bar 35 0 C 12 0 bar 35 0 C 100 Pa 530 m3 h 0 50 m s Setpoint control 4 02 4 03 100 Pa 5 02 530 m3 h Frequency 1 01 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0...

Page 82: ...ffset AnalogOut 2 03 0 0 K Pband AnalogOut 2 03 2 0 K Min AnalogOut 2 03 0 Max AnalogOut 2 03 100 OffsetDigitalOut 2 03 1 0 K Hyst DigitalOut 2 03 1 0 K Alarm Minimum 2 03 0 0 C Alarm Maximum 2 03 40 0 C T Band SA 4 02 4 03 30 0 K 5 02 30 0 K T Start SA 4 02 4 03 15 0 C 5 02 15 0 C P Min SA 4 02 4 03 70 0 Pa 5 02 700 m3 h Events Base setup Mode 1 01 1 02 2 01 2 03 2 04 2 02 2 05 3 01 3 02 3 03 3 0...

Page 83: ... Refrigerant 3 02 3 04 R503 E2 K Factor E2 Min 4 03 35 0 C E2 Max 4 03 65 0 C E2 Decimals 4 03 1 E2 Unit 4 03 C E2 Offset 2 04 0 0 K 0 0 K 0 00 bar 0 0 K 4 02 4 03 0 0 K 5 02 0 0 K Controller Setup PIN Protection OFF OFF OFF OFF OFF OFF OFF OFF OFF Set protection OFF OFF OFF OFF OFF OFF OFF OFF OFF Save User Setup OFF OFF OFF OFF OFF OFF OFF OFF OFF Alarm sensors OFF OFF OFF OFF OFF OFF OFF OFF Li...

Page 84: ...10 0 V A Inverting OFF OFF OFF OFF OFF OFF OFF OFF OFF A2 Function 1A 1A 1A 1A 1A 1A 1A 1A 1A A2 min 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V A2 max 10 0 V 10 0 V 10 0 V 10 0 V 10 0 V 10 0 V 10 0 V 10 0 V 10 0 V A2 Inverting OFF OFF OFF OFF OFF OFF OFF OFF OFF D1 Function OFF OFF OFF OFF OFF OFF OFF 4 03 1D OFF OFF D1 Inverting 4 03 OFF D1 Busmode 4 03 ON D2 Function OFF OFF OFF OFF O...

Page 85: ...tion OFF OFF OFF OFF OFF OFF OFF OFF OFF K3 Inverting K4 Function OFF OFF OFF OFF OFF OFF OFF OFF OFF K4 Inverting Bus Address 247 247 247 247 247 247 247 247 247 Addressing OFF OFF OFF OFF OFF OFF OFF OFF OFF Touch function step 0 20 0 20 0 20 0 20 0 20 0 20 0 20 0 20 0 20 Limits Level Function OFF OFF OFF OFF OFF OFF OFF OFF OFF Level min Level max Level Delay Lmt E1 Function OFF OFF 2 03 1L OFF...

Page 86: ...FF OFF OFF OFF Derating Alarm 5 5 5 5 5 5 5 5 5 Suppression1 OFF OFF OFF OFF OFF OFF OFF OFF OFF Range1 min Range1 max Suppression2 OFF OFF OFF OFF OFF OFF OFF OFF OFF Range2 min Range2 max Suppression3 OFF OFF OFF OFF OFF OFF OFF OFF OFF Range3 min Range3 max Diagnostic OTC 000056 46 13 000056 46 13 000056 46 13 000056 46 13 000056 46 13 000056 46 13 000056 46 13 000056 46 13 000056 46 13 OTM 000...

Page 87: ...N ON ON D2 ON ON ON ON ON ON ON ON ON D3 ON ON ON ON ON ON ON ON ON D4 ON ON ON ON ON ON ON ON ON D5 ON ON ON ON ON ON ON ON ON K1 OFF OFF OFF OFF OFF OFF OFF OFF OFF K2 ON ON ON ON ON ON ON ON ON K3 OFF OFF OFF OFF OFF OFF OFF OFF OFF K4 OFF OFF OFF OFF OFF OFF OFF OFF OFF IO option Add on module type Z Modul B Operating Instructions Fcontrol model series FXDM Menu tables L BAL E072 GB 1642 Index...

Page 88: ... 01 5D Switch over Setpoint1 Setpoint2 6D Switch over Intern Extern 7D Switch over automatic control Speed manual 8D Switch over control function e g heating cooling For all modes 10D Reset 11D Setting Max Speed ON OFF 12D Motorheating ON OFF not Acontrol 13D Reverse direction of rotation right hand left hand only for frequency inverter with 3 out put 14D Freeze function maintain momentary modulat...

Page 89: ...s depending on modulation 12K Group control Group 3 Switching on fans depending on modulation 13K Group control Group 4 Switching on fans depending on modulation For modes as controller from 2 01 7K Setpoint Offset Deviation between actual value and setpoint to high For modes as temperature controller with additional functions 2 03 9K Heating function Switch ON point temperature Setpoint Offset Sw...

Page 90: ...he controller is present DC Voltage The intermediate circuit voltage without load is the peak value of the input voltage In a three phase supply network with 400 V an intermediate circuit voltage of ca 565 V results This voltage sinks slightly under load Heatsink Display of the internal temperature of the power semiconductor During impermissibly high levels at 90 C the output power is automaticall...

Page 91: ...ut 5 Digital In 5 OFF terminals D5 GND bridged ON terminals D5 GND not bridged K1 OFF relay K1 de energized terminals 11 12 bridged ON relay K1 energized terminals 11 14 bridged K2 OFF relay K2 de energized terminals 21 22 bridged ON relay K2 energized terminals 21 24 bridged K3 OFF relay K3 de energized terminals 31 32 bridged ON relay K3 energized terminals 31 34 bridged K4 OFF relay K4 de energ...

Page 92: ...tes between 3 types of events Sensor 1 1 Messages with code Msg Message sensor fault for information for Alarm sensor deactivated External error 2 Alarms with code AL Events during which the device automatically restarts operation after the cause of the malfunction has been remedied e g mains failure or remains in operation e g externally trunked centralized fault Motor fault 3 Error with code Err...

Page 93: ...Digital In Factory sett AL 0 1 Controller did a factory set ting automatically e g in case of faulty parameter data Warning message Operation with factory setting EEP error AL 0 1 fault EEP damaged Operation with factory setting EEP Corruption AL 0 1 EEP data incorrectly controller runs with the read settings MC Bootload AL 0 1 Fault bootload process of the motor controller I e the motor controlle...

Page 94: ...gnostic menu Check cooling of the controller Overload 2 AL 0 1 DC input chocke overheat ing or Capacitor interior over heating Warning message temperature management Check cooling of the controller DC Voltage AL 1 1 Overvoltage in the DC in termediate circuit limit de pends on the power unit Detection leads to immediate motor shutdown At continuous overvoltage error message after 75 s Automatic re...

Page 95: ...hen reset Motorheating Msg 0 0 The motor heating was ac tivated via digital input Informational message External NTC error AL 0 1 wire failure NTC only warning message External error AL 0 selecta ble Alarm from external con tact Device continues working un changed check contacts Modulation AL 0 selecta ble Set limit for modulation ex ceeded Device continues working un changed Lmt E1 min AL 0 selec...

Page 96: ...ew version 2 25 19 02 09 Setting change from to Hz for following settings Set Intern 1 2 Min Speed Max Speed Speed manual 2 27 01 04 09 Motor Setup Ouench mode removed 2 28 03 09 09 Start Motor OFF ON version nummer internal motor controller MODBUS readout serial number via MODBUS possible 2 31 12 01 10 Start menu language Czech 2 37 15 05 12 Base setup Mode 1 02 Setting limitation Min Speed Max S...

Page 97: ... 54 6 8 7 54 FXDM14M 308143 14 13 5 12 3 40 16 310 54 6 8 5 54 FXDM18AM 308174 18 16 7 15 5 40 20 400 9 1 54 FXDM18M 308173 18 16 7 15 5 40 20 400 8 9 54 FXDM22AM 308108 22 19 2 17 7 40 25 520 14 5 54 FXDM22M 308115 22 19 2 17 7 40 25 520 14 3 54 FXDM32AM 308009 32 27 6 25 7 50 35 700 65 7 29 6 54 FXDM32AM 308225 32 27 6 25 7 50 35 700 65 7 29 6 65 FXDM32M 308096 32 27 6 25 7 50 35 700 65 7 29 6 5...

Page 98: ...0 kΩ for 4 20 mA input Ri 100 Ω Voltage supply e g for sensors 24 V 20 Imax 120 mA for connection to an external AXG terminal minus approx 50 mA Output 0 10 V Imax 10 mA short circuit proof Digital inputs D1 and D2 Input resistance Ri approx 4 kΩ Max contact rating of the internal relay 2 A 250 VAC Max permissible ambient temperature for operation 55 C Min permissible ambient temperature for opera...

Page 99: ...permissible temperature for the rated current at rated voltage is specified as rated temperature Since the dissipation of the power loss heat development in the device is decisively dependent on the ambient temperature the max load must be reduced at an ambient temperature above the rated temperature see following table The average value measured during a 24 h period must be 5 K under the max ambie...

Page 100: ...g Normal 7 M 3 U V W PE TB Y Δ q 3 Motor mit eingebauten Thermostatschaltern with internal thermostats 3 TB C 24V GND MODBUS RS 485 GND 24 V A D B D A D GND Terminal AXG 1A E B D 1 Line 3 208 480 V 50 60 Hz N connection only available for FXDM22 2 Only in special version suitable for IT System 3 3 Motor with internal thermostats 4 Output 0 10 V Imax 10 mA 5 Input 1 0 10 V 0 20 mA 4 20 mA TF KTY 6 ...

Page 101: ...ted cable max line fuse 80 A No cut off if the mains supply is interrupted Fcontrol FXDM22 U PE V W N L1 L2 L3 L3 N L2 L1 PE 3 208V 480V 10mm 2x 4 mm max 25 A KT00005N 07 08 2007 1 3 2 4 6 I 5 STDT16 TB TB I I 3 Motor 3 400 V 7 A M 3 PE V W U TB TB 4 mm 1 5 mm 1 3 2 4 6 I 5 STDT16 TB TB I I 3 Motor 3 400 V 7 A M 3 PE V W U TB TB 4 mm 1 5 mm 1 3 2 4 6 I 5 STDT16 TB TB I I 3 Motor 3 400 V 7 A M 3 PE...

Page 102: ...14 3 Dimensions mm FXDM2 5AM IP54 FXDM5 18 FXDM22 IP54 Operating Instructions Fcontrol model series FXDM Enclosure L BAL E072 GB 1642 Index 008 Part No 102 105 ...

Page 103: ...FXDM32 50 IP54 IP65 FXDM32 50E IP20 Operating Instructions Fcontrol model series FXDM Enclosure L BAL E072 GB 1642 Index 008 Part No 103 105 ...

Page 104: ...t resistance 98 K K Factor 47 L leakage current 17 Limit 54 Limits 72 line fuse 98 line impedance 16 linear characteristic 75 LON 21 M mains 16 MAL1 MAL10 49 Maximum frequency 75 MBG 30I MBG 50I 42 Minimum space requirement 10 Minimum speed cut off 55 MODBUS 19 Mode 27 motor feed cable 16 motor leads 17 Motor protection 17 motor protection unit 17 O one quadrantdrives 9 Outdoor installation 14 out...

Page 105: ... our technical support for control systems ventilation technology phone 49 0 7940 16 800 Email fan controls service ziehl abegg de Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany see www ziehl abegg com If you make returns for inspections or repairs we need certain information in order to facilitate focused trouble shooting and fast repair Please use our ...