ZIEHL-ABEGG ECblue RE Series, Assembly Instructions Manual

Page 1: ...ECblue Application Cleanroom EC fans and motors with highest ef ciency Assembly instructions Motor size B IP20 Keep for reference L BAL F056 GB 2022 45 Index 005 Part No 00700562 GB english...

Page 2: ...Area of application Notes on use 10 3 2 Functional description 10 3 3 Temperature management 11 3 4 Note on the ErP directive 11 3 5 Transport storage 11 3 6 Disposal Recycling 12 4 Mounting 12 4 1 G...

Page 3: ...10 1 RS 485 interface for MODBUS 26 5 10 2 MODBUS networking and automatic addressing 28 5 11 Open Collector output A1 status tacho 30 5 12 Open Collector output A2 operation 30 5 13 Potential at cont...

Page 4: ...9 5 Service note 44 Assembly instructions ECblue L BAL F056 GB 2022 45 Index 005 Part No 00700562 GB 4 44...

Page 5: ...I _ B _ _ _ _ _ Centrifugal fans type RH _ _ _ _ I _ B _ _ _ GR _ _ _ _ I _ B _ _ _ ER _ _ _ _ I _ B _ _ _ 1 2 Structure of the assembly instructions Before installation and start up read this assemb...

Page 6: ...lity model 2 Safety instructions 2 1 Intended use Attention The fans are only intended for the conveyance of air or mixtures similar to air Any other use above and beyond this is considered not for th...

Page 7: ...th vibration loading by customer device Resonant operation and operation with severe vibrations or oscillation Loosening of fan blade impeller motor suspension and balancing weight All applications no...

Page 8: ...egulations Personnel to be trained or instructed and apprentices are only permitted to work on the device under the supervision of an experienced person This also applies to personnel undergoing gener...

Page 9: ...r hanging clothing jewellery etc tie together long hair and cover it Attention hot surface Temperatures of above 85 C can occur on the motor surfaces especially on the electronic housing 2 7 Modi cati...

Page 10: ...for ventilation systems type designation see rating plate The fans may not be operated until they are installed in line with their intended use The supplied and certi ed guard grille of ZIEHL ABEGG SE...

Page 11: ...the rating plate use of this product within the EU is not admissible All ErP relevant information comprises measurements which are determined using a standardised measurement set up More details can b...

Page 12: ...everal fan units mounted on top of one another or next one other is not permitted Design FV DN The fan must be fastened to 4 points during transport so the anges do not warp 3 6 Disposal Recycling Dis...

Page 13: ...ented by appropriare protective constuctions which meet the requirements to EN ISO 13857 Tighten the fastenings with the speci ed torques Drilling chips screws and other foreign bodies must not be loc...

Page 14: ...6 5 Nm 58 Lb In 4 4 Assembly in a humid atmosphere Information If the device is not in use for longer periods in a humid atmosphere it is recommended to operate the motor fan for at least 2 hours ever...

Page 15: ...ermissible Every screwing case is di erent The tightening torque adapted to it must be determined by the appropriate screw tests In the case of a vertical motor axis the respective lower drain hole mu...

Page 16: ...opped in a moist environment Avoid corrosion by suitable protective measures Roo ng is required In the case of a vertical motor axis the respective lower drain hole if available must be open The GR de...

Page 17: ...Optimizer e g by holding on to it or attaching assembly elements is not permitted 4 6 4 Optimal installation distances according to for RH ER GR fans Distance on suction side LA 0 5 x DSa Distance on...

Page 18: ...e force may be applied to the motor bearing Centre the fan impeller accurately and mount without tension on the rotor ange the fan wheel must lie at Use suitable screws for fastening the fan impeller...

Page 19: ...ntial equalisation Other measures may be necessary to achieve safe electrical isolation Connect the motor fan only to electrical circuits that can be disconnected with an all pole isolating switch Ope...

Page 20: ...6 AWG comparable LiYY OB length approx 1 1 m RJ45 8 pole Motor side 06 11 2013 i_ecblue_B_ip20_control eps BK BN OG BU YE VT GN RD 8 BU 7 YE 6 OG 5 BN 4 BK 3 VT 2 GN 1 RD Line hose cable 3 x 1 0 mm2 1...

Page 21: ...d fan output voltage 10 V 2 Connection line fan tension clamp connection 0 5 1 5 mm2 exible with wire end ferrule 3 Line input connection box Wieland plug series GST 18i3 suitable socket part e g GST...

Page 22: ...st be fused depending on the used cable the type of routing the operating conditions and according to the standards applicable on site The speci cation for the maximum admissible line fuse of the devi...

Page 23: ...the residual current protective device the possible residual current form of the power electronics system with semiconductors must be observed in conjunction with the standards and regulations applic...

Page 24: ...e voltage supply of the terminal is made by the accumulators inserted there or the plug power supply unit Connection by terminals with telephone wire 04 03 2013 v_a g 247nw_an_ecblue_modbus vsd The co...

Page 25: ...box for ECblue The connection is made at the terminals A D B D und GND The connection is made to the connection box by the RJ45 service connection Assembly instructions ECblue Electrical installation...

Page 26: ...rmation You must ensure correct connection i e A D must also be connected on thefollowing devices to A D The same applies to B D In addition a GND connection must be established as dissimilar potentia...

Page 27: ...mally not needed but o ers high protection against electromagnetic interferences especially high frequencies However the e ectiveness of the shield depends on careful installation of the line If shiel...

Page 28: ...ol systems ventilation 5 10 2 MODBUS networking and automatic addressing On the rst user that is connected directly to a terminal MODBUS Master or PC GND and ID1 or ID2 must be bridged This is recogni...

Page 29: ...A D B D GND and ID1 ID2 Networking with RJ45 patch cable by usage connection box for ECblue The connection to the terminal is made at the terminals A D B 1D and GND Connection of the members via the t...

Page 30: ...motor speed Example 10 Hz x 60 600 rpm Pull Up 10V A1 GND Hz n f x 60 5 k 06 11 2013 i_ecblue_a1_tacho_oc eps 200 300 A1 more speci cations Technical data 5 12 Open Collector output A2 operation Via...

Page 31: ...closed according to the suitable installation position 6 Connection data complies with the speci cations on the rating plate During start up check the following 1 Check the direction of rotation see r...

Page 32: ...greasing Air stream wrong direction Motor turns in wrong direc tion at high speed Check air stream see behaviour in rotation by air current in reverse direc tion see Fan does not run Fan turns too sl...

Page 33: ...a LED Installation Output A1 Status Out OC ON A1 Status Out OC GND potential A1 Status Out OC with ash code 11 02 2009 v_flash_explain VSD 3 x 2 x ON OFF 4 x 5 x 6 x 1 x 7 x 8 x 9 x Via the output A2...

Page 34: ...s are recognised Replace fan motor 5 x ON Motor blocked If after 8 seconds of commutation no speed is measured 0 the fault Motor blocked is released EC Controller switches o re newed attempt to start...

Page 35: ...in the target direction of rotation after the error message the error message will disappear Should a voltage interruption occur in the meantime the time taken up to the switch o will begin again Chec...

Page 36: ...the device and cooling of the controller for factory programmed function Fault indication inverted 7 3 Behaviour in rotation by air current in reverse direction In the STOP state no release no preset...

Page 37: ...f permanent fracture The impeller can burst If highly aggressive media for which the product is not suited are conveyed the severe corrosion may result in the impeller breaking Any impellers corroded...

Page 38: ...Make sure that no water gets inside the motor and the electronics e g by direct contact with seals or motor openings observe protection class IP The drain holes if available corresponding to the inst...

Page 39: ...ture valid for the respective fan Operation below 25 C as well as partial load operation for refrigeration applications is only possible with special bearings for refrigeration appli cations on reques...

Page 40: ...r the standard voltage 230 400 V according to DIN IEC 60038 Interference emission EN 61000 6 3 domestic household applications Interference immunity EN 61000 6 2 industrial applications Harmonics curr...

Page 41: ...Status Out OC A1 Operation Out OC A2 A D MODBUS RS 485 1 2 3 4 5 6 7 8 8 2 Signalanschluss Signal connection N L1 PE 5 6 7 8 1 2 3 4 1 BK BN OG YE BU VT GN RD BU BN GNYE 1 2 3 BU GNYE BN Pin 1 RD 2 G...

Page 42: ...ments in Appendix I Articles 1 1 2 1 1 5 1 4 1 1 5 1 in EC Machinery Directive 2006 42 EC Manufacturer ZIEHL ABEGG SE Heinz Ziehl Stra e 74653 K nzelsau Germany The following harmonized standards have...

Page 43: ...All property rights remain with the aforementioned manufacturer Start up of this incomplete machine is prohibited until it is ensured that the machine in which it has been installed complies with the...

Page 44: ...l abegg de http www ziehl abegg com 9 5 Service note If you have any technical questions while commissioning or regarding malfunctions please contact our technical support for control systems ventilat...