ZIEHL-ABEGG ECblue Series Quick Start Manual Download

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ECblue

Motor size B (IP54)

Quick Start Guide

Detailed Assembly instructions on www.ziehl-abegg.com

Content

General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1

Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2

Structure of the short operating instructions . . . . . . . . . . . . . . . . . .

1.3

Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2

Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3

Explanations of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1

Application operational area . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2

Transport, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3

Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1

General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2

Connecting lead, position terminal compartment . . . . . . . . . . . . . .

4.3

Installation of axial fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.1

Fans design A, D, K, S and W (without nozzles) . . . . . . . . . .

4.3.2

ZAplus fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4

Mounting of centrifugal fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5

Mounting the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1

Version with connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . .

L-BAL-F055-GB 1634 Index 004

Part.-No. 00700561-GB

english

BRA

FIN

VRC

☞

www.ziehl

abegg.com

Summary of Contents for ECblue Series

Page 1: ...3 1 Application operational area 7 3 2 Transport storage 7 3 3 Disposal recycling 8 4 Mounting 8 4 1 General notes 8 4 2 Connecting lead position terminal compartment 9 4 3 Installation of axial fans 10 4 3 1 Fans design A D K S and W without nozzles 10 4 3 2 ZAplus fans 10 4 4 Mounting of centrifugal fans 10 4 5 Mounting the motor 11 5 Electrical installation 12 5 1 Version with connection cables...

Page 2: ...ction diagram 16 6 Diagnostics Faults 18 7 Enclosure 19 7 1 Technical data 19 7 2 EC Declaration of Incorporation 21 7 3 Manufacturer reference 23 7 4 Service information 23 Quick Start Guide ECblue L BAL F055 GB 1634 Index 004 Part No 00700561 GB 2 23 ...

Page 3: ...ctions available for downloading on our homepage The further information contained therein must be observed To download the Assembly Instructions go to www ziehl abegg com and enter the drawing number of the download version search key L BAL F055D 1 3 Exclusion of liability Concurrence between the contents of these assembly instructions and the described hardware and software in the device has bee...

Page 4: ... can arise on the motor internal connections through operation of the generator Even after disconnecting the mains voltage life threatening charges can appear between the protective ground PE and the mains connection The protective earth is conducting high discharge currents dependent on the switching frequency current source voltage and motor capacity Earthing in compliance with EN speciﬁcations ...

Page 5: ...eller base plate or on the fan housing Maintenance work may only be carried out by suitably qualiﬁed personnel Before working on the fan this must be disconnected from the power supply and secured against switching back on No maintenance work at running fan Wear safety shoes and gloves for handling Please observe the safety regulations and the worker s protection rules by all maintenance and servi...

Page 6: ... explosive gaseous media Use in areas at risk of explosion for conveying gas mist vapours or mixtures of the above Transfer of solids or solids content in the transfer medium Operation with iced up fan impellers Conveyance of abrasive or adhesive media Conveyance of liquid media Use of the fan and add on parts e g safety grille as a resting surface or climbing aid Fans are not designed for walking...

Page 7: ...from the age of 14 up In the event of deviations further structural protective measures must be taken for safe operation 3 2 Transport storage Attention Observe the weight speciﬁcations see rating plate and the permissible carrying loads of the means of transport Wear safety shoes and gloves for handling Transport the fan s either in the original packaging or in the case of larger fans on the dedi...

Page 8: ...by type and in an environmentally friendly way If necessary commission a specialist company with the waste disposal 4 Mounting 4 1 General notes Attention Check the fan for damage e g cracks dents or damage to the electric cables before assembly Start up is not allowed in the case of transport damage Mounting is only to be undertaken by trained service personnel The system manufacturer or the mach...

Page 9: ...dent on not being subjected to unusual sudden or mechanical loads or stresses on the material min ambient temperature Technical data Corrosion is possible at the cutting edges on sendzimir galvanised parts Before the ﬁrst switch on remove any items that may be present borings screws and other foreign objects from the intake area risk of injury from any objects that may ﬂy out 4 2 Connecting lead p...

Page 10: ...th class 8 8 and a frictional value μtot 0 12 of M8 12 Nm M10 24 Nm M12 40 Nm is recommended Since the concrete bolt or screw varies by customer unit these recommendations must be checked for each respective situation Tighten the grate connector with 6 Nm torque Secure the cable covering against loss after connecting the motor by securing with 2 cable ties For a version with a square rear wall des...

Page 11: ...thout tension on the rotor ﬂange the fan wheel must lie ﬂat Use suitable screws for fastening the fan impeller on the rotor ﬂange and ﬁt as suitable screw lock Every screwing case must be tested for suitability The permissible area pressing of the rotor ﬂange may never be exceeded depending on the contact surface Too great a screw overhang is not permitted and can lead to scraping or blocking of t...

Page 12: ...5 x 1 0 mm2 18 AWG comparable LiYY JB BN BU GNYE WH WH length approx 0 6 m brown L1 Line blue N green yellow PE white 11 Relay white 14 K1 For control hose cable 7 x 0 34 mm2 22 AWG comparable LiYY OB BK WH BN BU YE GN RD length approx 0 6 m brown B D MODBUS RS 485 black A D MODBUS RS 485 white A1 OC Out Status Tacho green D1 Digital In 1 yellow E1 Analog In 1 blue GND red 10V DC Out The lead leng...

Page 13: ...one cable 4 Insert and connect cables properly and ensure tightness of the cable glands 5 Attach connection cover again carefully in correct position before start up Attention Temperatures up to 80 C can be present on the controller housing To connect always use heat resistant wires or as an alternative silicon tubes Only use lines which can guarantee a permanent seal around the cable glands press...

Page 14: ...ve max 2 5 mm2 stripping length 8 mm 1 5 mm2 stripping length 8 mm Conductor cross section ﬂexible with wire end ferrule with plastic sleeve min 0 25 mm2 stripping length 8 mm 0 25 mm2 stripping length 8 mm Conductor cross section ﬂexible with wire end ferrule with plastic sleeve max 1 5 mm2 stripping length 8 mm 0 75 mm2 stripping length 8 mm Conductor cross section AWG kcmil min 24 24 Conductor ...

Page 15: ...e terminal without tools Permissible tightening torques MA Thread size Tightening torque MA Remarks Cable gland M16 2 5 Nm Sealing area cable diameter 4 10 mm Cover for terminal com partment 4 0 2 5 Nm Quick Start Guide ECblue Electrical installation L BAL F055 GB 1634 Index 004 Part No 00700561 GB 15 23 ...

Page 16: ... voltage Rating plate 1 A D B D 9 MODBUS RS 485 4 3 5 10 V E1 1 Line voltage rating plate 2 Relay output for fault indication contact rating max AC 250 V 2 A 3 MODBUS RS 485 interface 4 Open Collector Output Status Tacho Imax 20 mA 5 Digital input for enable Ri approx 2 kΩ 6 Input for speed setting by 0 10 V signal potentiometer Ri 100 kΩ 7 Voltage supply 10 V DC Imax 50 mA 8 Speed setting by PWM ...

Page 17: ...l Subsequently a reliable status message will be possible If no malfunction is detected the relay will be energised after the initialisation time A D B D MODBUS RS 485 interface for programming by terminal or communica tion by MODBUS RTU A1 GND Open Collector pulse output for status display or speed display D1 10V Digital input for enable Device ON for closed contact Controller OFF with opened con...

Page 18: ...rrupted Motor blocked 6 x de energized 11 14 interrupted IGBT Fault 7 x de energized 11 14 interrupted Intermediate circuit undervoltage 8 x de energized 11 14 interrupted Intermediate circuit overvoltage 9 x energized 11 14 bridged IGBTcooling down period 11 x de energized 11 14 interrupted Error motor start 12 x de energized 11 14 interrupted Line voltage too low 13 x de energized 11 14 interrup...

Page 19: ...ture for operation 35 60 C rating plate Please see the technical documentation of the product for the minimum and maximum ambient temperature valid for the respective fan these may deviate from the speciﬁed permissible ambient temperatures To avoid condensation the drive must be continuously energized due to the application of heat with interruptions such that cooling to the point of condensation ...

Page 20: ...h in addition Max line fuse on site line protection fuse according to EN 60204 1 Classiﬁcation VDE0113 Part 1 see also Assembly instructions Electrical installation Mains connection Line protection fuse In case of a temperature increase above the predetermined threshold values modulation is linearly reduced by active temperature management For motors with the corresponding quality mark rating plat...

Page 21: ...cal equipment of machines Part 1 General requirements EN ISO 12100 2010 Safety of machinery General principles for design Risk as sessment and risk reduction EN ISO 13857 2008 Safety of machinery safety distances to prevent danger zones being reached by the upper limbs Note The maintenance of the EN ISO 13857 2008 relates only to the installed accidental contact protection provided that it is part...

Page 22: ...he machine into which it was incorporated complies with the stipulations of the EC Machinery Directive Künzelsau 29 01 2016 Dr W Angelis Technical Director Ventilation Division Quick Start Guide ECblue EC Declaration of Incorporation L BAL F055 GB 1634 Index 004 Part No 00700561 GB 22 23 ...

Page 23: ...chnical support for control systems ventilation technology phone 49 0 7940 16 800 Email fan controls service ziehl abegg de Our worldwide contacts are available in our subsidiaries for deliveries outside of Ger many see www ziehl abegg com If you make returns for inspections or repairs we need certain information in order to facilitate focused trouble shooting and fast repair Please use our repair...

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