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Operating instructions

 Gateway ZAbluegalaxy / DIG-2019NE  

  Appendices 

 

L-BAL-312-GB 2020 Index 001 

19/23 

 

External Load Capabilities 

 

+5V (USB) 

Max. 500 mA per USB port, max 500 mA for all USB ports 

 

 

Environmental Specifications 

To specify an ambient operating temperature for reliable 24/7 industrial operation, the CPU and 
GPU load are two very important factors. If all CPU cores are idle all the time, then the 
maximum specified ambient temperature can be much higher than in a maximum CPU 
utilization application. 

The new BCM2837B0 system-on-chip has much more computation power than its 
predecessors, but also gets far, far hotter. In high CPU load scenarios, the clock is dynamically 
increased from 600 MHz to 1400 MHz and then produces so much heat, that even at room 
temperature the clock would automatically throttle down to 600 MHz after several minutes to 
prevent overheating. 

Because of the thermal limitations of the used standard Raspberry Pi 3 Model B+ single board 
computer, the form factor of the casing and the economic limitations in this entry level system, 
no extensive passive cooling solution can be used. The internal baseboard designed by us 
providing the power supply and the I/Os and two fieldbuses to the Raspberry Pi board, would 
allow an ambient operating temperature from -25

…60°C but the Raspberry Pi board is the 

limiting factor. 

The embedded PC uses a passive heat sink on the BCM2837B0 chip and therefore is it not 
possible to use all of the computation performance the BCM2837B0 provides. The system 
power consumption ranges from 3.0 W (average when idle) to 9.5 W (maximum under stress). 
To prevent CPU overheating and throttling, the maximum system power consumption should 
not be higher than about 4 W. In most real world use cases of this embedded computer, the 
average power consumption will be lower than this limit, but if constant CPU performance is 
important for your application, then limiting the maximum CPU frequency to 600 MHz in 
configuration file /boot/config.txt is one possibility to achieve this. Without limiting the maximum 
CPU frequency, the CPU will dynamically change the frequency depending on the CPU 
temperature (see commands: 

vcgencmd measure_temp

 and 

vcgencmd measure_clock arm

). 

 

Ambient operating 
Temperature 

0 .. +40 °C (vertical orientation / wall and DIN rail mounting) 
0 .. +35 °C (horizontal orientation / desk-top mounting) 
 
at sea level, derated by 1 °C per 300 m above sea level to  
a maximum of 2000 m. 

 

the above temperature ratings are defined under the following CPU 
load: 

  No GPU load 

  4 cores loaded at 600 MHz or 1 core loaded at 1400 MHz, 

where the load per core is comparable to that of the Linux 
stress-ng utility 

  The above numbers are without safety margins to 

compensate process variations of the Broadcom SoC 

  More load will bring the CPU Junction temperature above 

80°C and the CPU will reduce clock frequency towards 600 
MHz. The system will not overheat under such conditions. 

 

Temperature storage 

-20

…+75 °C 

Humidity 

5

…95 % r.H., non condensing 

Protection Class 

IP20 

 

 

Physical Dimensions  

 

Size (WxHxD) 

99.8 x 30.0 x 96.7 mm 

Weight 

200 g 

 

 

Summary of Contents for Gateway ZAbluegalaxy

Page 1: ...erating instructions Gateway ZAbluegalaxy DIG 2019NE Introduction L BAL 312 GB 2020 Index 001 1 23 Gateway ZAbluegalaxy DIG 2019NE Original operating instructions Preliminary issue Store for future us...

Page 2: ...s and Operators 11 2 2 1 POWER IN 11 2 2 2 Serial Port RS485 DIG 2019NE 12 2 2 3 CAN Gateway ZAbluegalaxy 12 2 2 4 Graphics connector HDMI 12 2 2 5 Ethernet Interface 13 2 2 6 USB host interfaces USB1...

Page 3: ...rating instructions together with the device It must be ensured that all persons that are to work on the device can refer to the operating instructions at any time Exclusion of liability To allow for...

Page 4: ...D Electrostatic discharge GND System ground potential Inside the product this is connected to the metal housing which might be connected to protective earth by the installation There exist some isolat...

Page 5: ...2 SDRAM o HDMI graphics output o 10 100 1000 Mbit s Ethernet o 4 x USB 2 0 o Micro SDcard socket o WLAN o Bluetooth Console 9 pin DSUB RTC with battery backup 4 x digital OUT 0 5 A max 10 32V external...

Page 6: ...riant 10 100 BaseT USB 2 0 User LEDs USB 2 0 USB 2 0 IIC EE PROM Temp Sensor Battery Power RTC Only USB 2 0 HDMI Raspberry PI RTC RS232 Converter main DC DC 5V 2A 2 5A VIN 9 32 VDC Isolator Trans ceiv...

Page 7: ...verter main DC DC 5V 2A 2 5A VIN 9 32 VDC Isolator UART Isolator SPI Console GPIO GPIO 26pin IO header VIO 10 32VDC 2A High side switches 4 x0 5A Isolation barrier GND IO 4 4 micro SD eFuse TPS2592AA...

Page 8: ...any components while they are connected to live voltage The owner is obliged to ensure that the device is operated in perfect working order only Electrical equipment must be checked regularly Loose co...

Page 9: ...N rail 1 6 Ambient and Environmental Conditions CAUTION Damage Do not operate the product beyond the specified ambient conditions DANGER Explosive Risk Do not operate the product in potentially explos...

Page 10: ...zard The product can be operated with DC power supply from 9 to 32 V 2 1 Mounting The Gateway ZAbluegalaxy DIG 2019NE is intended for wall and 35 mm DIN rail mount but can as well be used on the desk...

Page 11: ...es to 0 75 mm Stripping length for the wires is 10 mm If you use ferrules obey that standard ferrules for 0 75 mm have only 7 mm length 2 2 1 POWER IN The system power supply is located on the multi c...

Page 12: ...eived when D and D are floating or are shorted e g by the termination resistor For each serial port an internal 120 Ohm termination resistor can be enabled between D and D by shorting jumper J300 or J...

Page 13: ...nd the Ethernet cable shield where it enters the building or your cabinet If you just connect to a nearby switch such countermeasures are not required 2 2 6 USB host interfaces USB1 USB4 Two USB inter...

Page 14: ...ower supply that complies with the requirements of a limited energy source LPS By using an appropriate supply or an external fuse The digital inputs and outputs are isolated from system power supply R...

Page 15: ...s to check are the switching frequency the load current the load inductance and VIO voltage Refer to the VN330SP datasheet for more information If in doubt add external clamping circuits 2 2 9 Audio V...

Page 16: ...ll screwdriver into the hole above the USB ports and unclip the two case parts Pull the lower case part away from the upper case Task Remarks Replace SD card Remove DIN rail clip and or wall mount bra...

Page 17: ...t lithium coin cell battery The battery is used for backing up the system time when the power supply is removed 1 Turn off the computer properly through the operating system then turn off any external...

Page 18: ...art No 357323 2x MCP2515 controller ISO DIS 11898 2 isolated from logic Serial Port RS485 DIG 2019NE Part No 380109 SC16IS740 controller 2x RS485 Digital IO 4 x digital OUT 0 5 A max 10 32 V 4 x digit...

Page 19: ...t possible to use all of the computation performance the BCM2837B0 provides The system power consumption ranges from 3 0 W average when idle to 9 5 W maximum under stress To prevent CPU overheating an...

Page 20: ...is delivered with the following mounting options DIN rail clip not assembled Wall mount bracket not assembled Self adhesive rubber bumpers not assembled Note that you will not normally use both the DI...

Page 21: ...9 GND 10 GPIO15 Console RxD 11 GPIO17 INT_UART1 INT_CAN1 12 GPIO18 DO4 13 GPIO27 DO3 14 GND 15 GPIO22 DO2 16 GPIO23 DO1 17 3 3V NC 18 GPIO24 NC 19 GPIO10 SPI_MOSI 20 GND 21 GPIO9 SPI_MISO 22 GPIO25 IN...

Page 22: ...e complete text of the EU declaration of conformity is available at the following internet address www ziehl abegg com 4 5 References These references direct you to manuals and specifications that you...

Page 23: ...K nzelsau Telephone 49 0 7940 16 0 info ziehl abegg de http www ziehl abegg de 4 7 Service information If you have any technical questions while commissioning or regarding malfunctions please contact...

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