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6 Start-up

6.1 Prerequisites for commissioning

Attention!

During commissioning, unexpected and hazardous conditions can arise in the entire 
installation due to defective adjustments, defective components or incorrect electrical 
connections. Remove all persons and objects from the hazardous area.

Do not start the fan until all safety instructions (DIN EN 50110, IEC 364) have been 
checked, the fan is out of range (DIN EN ISO 13857) and danger can be ruled out.

6.2 During start-up check the following

Observe the following points before the initial start-up:

1. Installation and electrical connection have been properly completed?
2. Has any leftover installation material and other foreign material been removed from 

the fan area?

3. Have all objects (tools, etc.) been removed from the air 

ow?

4. That safety devices -if necessary-  are mounted (EN ISO 13857)?
5. The impeller is out of reach?
6. Are the condensation water drains holes (as far as available) open or respectively 

closed according to the suitable installation position?

7. Continuous potential equalisation must exist.
8. Connection data complies with the speci

cations on the rating plate?

9. Protective conductor and external earthing conductor have been connected. 

10. Thermistor and triggering device have been properly installed and are operational?

11. Are all conductive attachments and accessories earthed?

12. If  motor  impeller  units  are  stored  or  operated  after  long  periods  without  use,  or  if 

they have been exposed to condensation over a longer period, the insulation 
resistance of the motor winding must be measured before start-up (or restarting). If 
the value is less than or equal to 1.5 M

Ω

 the motor winding must be dried.

Assembly instructions 

Centrifugal-motorized impellers

Start-up

L-BAL-F006-GB 2010 Index 002

Part.-No. 00280361-GB

22/36

Summary of Contents for RE P Series

Page 1: ...oof design in compliance with Directive 2014 34 EU ATEX for use in zone 1 category 2 and zone 2 category 3 explosive atmosphere Assembly instructions Keep for reference VENTILATOR Typenschild einklebe...

Page 2: ...igation of diligence 10 2 10 Employment of external personnel 10 3 Product overview 11 3 1 Application operational area 11 3 1 1 Application area 11 3 1 2 Explosion protection zone 11 3 1 3 Equipment...

Page 3: ...tion 21 5 7 Speed control 21 6 Start up 22 6 1 Prerequisites for commissioning 22 6 2 During start up check the following 22 7 Trouble shooting 24 7 1 Code of behaviour in the event of faults 24 7 2 P...

Page 4: ...y instructions at any time Keep the assembly instructions for continued use They must be passed on to all successive owners users and nal customers 1 2 Target group The assembly instructions address p...

Page 5: ...ting protection equipment must be connected Improper con nection will invalidate the manufacturer s warranty Furthermore this might lead to explosion hazards Protection of the motor against unusual he...

Page 6: ...an explosive atmosphere Any other use above and beyond this is considered not for the intended purpose unless agreed otherwise by contract The manufacturer will not be liable for any damage resulting...

Page 7: ...use reasonably foreseeable misuse Operating in or with explosion protection zone 0 Operation in or with an explosion protection zone for which the motor impeller is unsuitable because of its class e...

Page 8: ...service cleaning and which deviate with the special instructions on explosion protected fans listed below Attention Not the manufacturer rather the operator of the device is liable for any personal h...

Page 9: ...al and in house regulations Personnel to be trained or instructed and apprentices are only permitted to work on the device under the supervision of an experienced person This also applies to personnel...

Page 10: ...ty equipment for their properly functioning condition The assembly instructions and or operating instructions are always readily available at the location where the device is being used are complete a...

Page 11: ...otor impellers are only intended for conveyance of air or zone 1 and zone 2 explosive atmospheres Conveyance of solids solid parts or dust air mixtures is not permitted 3 1 3 Equipment class EN 60079...

Page 12: ...T5 100 C T6 85 C 3 1 5 Motor impeller marking Example for marking on an RE P RH M motor impeller II 2G Ex h IIB T3 T4 Gb A motor impeller marked in this manner would meet the following requirements G...

Page 13: ...must not be exceeded The voltage stamped on the motor rating plate can be considerably higher than the one stamped on the fan rating plate using the same connection The advantage of this arrangement i...

Page 14: ...an motor in the original packaging in a dry area protected from the weather and protect it from dirt and weather until nal installation Avoid prolonged storage we recommend a maximum of one year consu...

Page 15: ...o 2700 mm and is not reduced by auxiliary means such as chairs ladders work platforms or bases on vehicles a guard grille against accidental contact is not necessary at the fan If the fan is located i...

Page 16: ...rmitted torques M6 9 5 Nm M10 46 Nm Certain operating points speeds may not be run during resonance of the attached components The veri cation of resonance is to be carried out by the system construct...

Page 17: ...t be more than 13 mm RE P To achieve optimum power the axial gap U should be max 1 2 of the nominal diameter of the impeller Larger axial gap dimensions have a negative impact on the power of the moto...

Page 18: ...5 2 RH56M 375 2 RH63M 418 2 1 The possible contact diameter corresponds to the internal diameter at the aspirating hole in the impeller which is speci ed on ZIEHL ABEGG SE dimension sheets as DSI RE...

Page 19: ...tricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations The 5 electrical safety rules must be observed Connect fa...

Page 20: ...perated with other components e g controller units and control devices the manufacturer or operator of the entire system is responsible for the compliance with the EMC directive 2014 30 EU 5 4 Electri...

Page 21: ...V The motors have triplet PTC s More than two PTC s may not be connected in series as this can lead to unde ned shut downs PTC thermistor release unit e g ZIEHL ABEGG type U EK230E with disconnection...

Page 22: ...y devices if necessary are mounted EN ISO 13857 5 The impeller is out of reach 6 Are the condensation water drains holes as far as available open or respectively closed according to the suitable insta...

Page 23: ...e system for resonances If they lead to unacceptable high vibrations on the motor impeller the system may not be started up contact ZIEHL ABEGG SE service if necessary A rated sound power levels of ov...

Page 24: ...and remedial measures Type of error Possible cause Adjustment Fan does not run anymore No line voltage Line failure Check linevoltage Earth fault Check motor connection and line voltage Short circuit...

Page 25: ...diagram Air ow to low Fan turns too slowly or in wrong direction See this fault type Airways blocked Check for free air passages supply exhaust air vents lters see Impeller blocked or dirty Pressure l...

Page 26: ...s only For all defects e g cable and wire lead ins windings and cables please contact our repair department Keep the fan airways free There is the danger of foreign bodies being sucked in and objects...

Page 27: ...Wet cleaning under voltage may lead to an electric shock danger to life Be aware of the following Points Clean the fans s ow area Keep the fan airways free There is the danger of foreign bodies being...

Page 28: ...ice life expectation of the motor integrated ball bearings is mainly deter mined by the grease service life F10h and amounts for standard applica tion to approx 30 000 40 000 operating hours The fan...

Page 29: ...WH TP WH W2 OG U1 BN L1 U2 RD V1 BU L2 V2 GY W1 BK L3 GNYE PE Schaltung connection BN RD TP WH TP WH W2 OG U1 L1 U2 V1 BU L2 V2 GY W1 BK L3 GNYE PE Y Schaltung Y connection BU blau blue GY grau grey...

Page 30: ...2 1 1 5 1 4 1 1 5 1 in EG Machinery Directive 2006 42 EG Manufacturer ZIEHL ABEGG SE Heinz Ziehl Strasse D 74653 K nzelsau The following harmonised standards have been used EN 60204 1 2006 A1 2009 AC...

Page 31: ...al property rights remain with the above mentioned manufacturer It is prohibited to commission this incomplete machine until it has been secured that the machine into which it was incorporated complie...

Page 32: ...T4 Gb Axial fan FB 2 3G h c IIA IIB T1 T2 T3 T4 Gc Axial fan FV 1 2G h c IIA IIB IIB H2 T1 T2 T3 T4 Gb Axial fan FV 2 3G h c IIA IIB IIB H2 T1 T2 T3 T4 Gc Axial fan FV 21 2D h c IIIA IIIB IIIC T 125...

Page 33: ...gal Fan ER 2 3G h c IIA IIB T1 T2 T3 T4 Gc Centrifugal Fan RG 2 3G h c IIA IIB T1 T2 T3 T4 Gc Centrifugal Fan RG 22 3D h c IIIA IIIB T 125 C Dc Temperature class and Explosion group see Fan rating pla...

Page 34: ...assembly operating instructions If these products are integrated into a system or completed and operated with other components e g control units guard grilles etc then the manufacturer or operator of...

Page 35: ...citor 25 charges 27 cold greasing 25 D dismantling 27 E EMC Directive 5 EN 13857 5 EN 14986 5 EN 60204 5 EN ISO 12100 5 F fan airways 27 I ignition temperature 5 Imbalance 26 L linevoltage 25 M mains...

Page 36: ...have any questions concerning the use of our products or plan special uses please contact ZIEHL ABEGG SE Heinz Ziehl Stra e 74653 K nzelsau phone 49 0 7940 16 0 info ziehl abegg de http www ziehl abe...

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