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U-EK230E 

L-BAL-E185-GB 2023/10 Index 005 

11660-0711-03 

9/12 

 

 

  Maximum permissible length for thermistor circuit lines: 

Wire length 

2 x 1000 m 

2 x 800 m 

2 x 500 m 

2 x 300 m 

2 x 250 m 

Wire cross section 

2.5 mm

2

 

1.5 mm

2

 

1.0 mm

2

 

0.75 mm

2

 

0.5 mm

2

 

  With commissioning and after modification of the plant the thermistor resistance must be checked 

with a suitable measuring instrument. With a resistance < 50 Ω the thermistor circuit is to be 
examined for short-circuit. 

 

 

Attention! 
Check thermistors only with measuring voltages of < 2.5 V. 

 

15.8 Safe separation 

  Line circuits (A1, A2) and (11, 12, 14) have a safe separation to low-voltage electric circuits (T1, T2) 

and (Y1, Y2). 

 

15.9 Stop function 

  A stop function triggered by the device must transfer the machine as fast as possible into a safe 

state. The stop function must have top priority. 

  In case of failure the device switches off the contactor / circuit breaker and prevents an overheating 

of the isolation system and / or the surface temperature. The protective function of the device is only 
guaranteed if the wiring is done directly in the control circuit of the motor in accordance with the 
connection diagram. The contacts must be protected, to prevent welding. 

 

15.10 Start and restart 

  Only if no dangerous condition is present, a reset is allowed. A device with bridged terminals Y1, Y2 

(auto reset) switches back on after the thermistors cooled down. This function must not be used in 
applications where an automatic reset could cause personal injuries or damage to property 

 

15.11 Manual reset 

  When the device triggers a stop instruction, it must be maintained until the manual reset mechanism 

is operated and safe conditions for a renewed start are given. The manual reset must be only 
possible if all safety functions and protection devices are effective. 

  The stop instruction remains, until a reset is made by pressing the push-

button „Reset“. A start-up is 

only possible, if no case of failure occurs and the motor is cooled down to a sufficient value of 
temperature. 

  The device switches on automatically with return of supply voltage. The user must guarantee by 

external interlock (see connection diagram) that the supervised machine does not start again 
independently. 

 

 

Attention! 
Safety circuits according to EN 60204 / EN 62061. The devices must not be used 
alone for functions, where an automatic restart must be prevented. 

 
 

16 

Proof testing of the safety functions  

  The safety function must be tested at regular intervals. It is recommended to carry out the proof-test 

once a year. Depending on the zone risk, tests should be conducted more frequently. A fault is 
recognized by the safety test. A fault between safety tests could cause loss of protection. 

 
The following must be tested additionally to recurring examinations with maintenance services: 

  The safety function must be tested by interrupting the thermistor circuit wire at terminals T1, T2. 

  The short circuit monitoring function must be tested by bridging the thermistor circuit wires at 

terminals T1, T2. 

  The safety function must be tested by changing the resistance from 

50…1500 Ohm to 4000 Ohm at 

terminals T1, T2. 

  The function of the electronic interlock must be tested additionally. 

  If an error is detected no restart must be induced until the error is cleared. 

Summary of Contents for U-EK230E

Page 1: ...l elements 2 3 Pre Adjustment 2 4 Application and brief description 3 5 Summary of features 3 6 Connecting diagram 3 7 Function diagram 4 8 Important notes 4 9 Installation 4 10 Commissioning 5 11 Operation instructions 5 12 Troubleshooting and remedies 5 13 Technical data 5 14 Dimensions Design V2 7 15 Safety instructions and references for putting into operation 7 16 Proof testing of the safety ...

Page 2: ...e loss of the statutory material defect liability rights and to the liability of the buyer for the product that has become unsafe due to the deviation from the specifications 2 Display and control elements 1 Alarm red 2 ON green 3 Reset button blue 3 Pre Adjustment No settings have to be made The tripping temperature is determined solely by the response temperature of the connected thermistors Dep...

Page 3: ...ure 5 Summary of features 1 thermistor circuit for 1 not allowed for explosive atmospheres 3 or 6 PTC thermistors TP Short circuit detection within the thermistor circuit Output relay with 1 change over contact co Operating status display A current monitors continuously the resistance of the thermistor circuit In cold state the resistance is 250 Ω per thermistor thermistor circuit 1 5 kΩ The devic...

Page 4: ... Before commencing work on the system the power must be disconnected 9 Installation The applicant must observe safety rules and standards The device can be mounted on 35 mm rail according EN 60715 or with screws M4 Option Design V2 width 35 mm 2 M The device must be installed in an enclosure of class IP 5X or better Terminals maximum tightening torque 0 5 Nm When installing the device into the swi...

Page 5: ...rcuit must be 50 Ω R 1500 Ω The terminal voltage T1 T2 must be 2 5 VDC with connected thermistors and temperature below TNF Push the button Reset A fault signal can be reset at R 1 65 kΩ The status LED changes from red to green Alternatively a reset can be done with closing an external contact at terminals Y1 Y2 or with voltage recovery Relay contacts 11 14 do not open With no connection at termin...

Page 6: ... voltage AC 15 Ie 3 A Ue 250 V DC 13 Ie 2 A Ue 24 V DC 13 Ie 0 4 A Ue 120 V DC 13 Ie 0 2 A Ue 250 V UL electrical ratings 250 VAC 3 A general use C300 Test conditions IEC EN 60947 8 Rated impulse voltage 4000 V Overvoltage category III Pollution degree 2 Rated insulation voltage Ui 320 V Transformer EN 61558 2 6 VDE 0570 Proof Test Voltage 2500 VAC 50 Hz EMC Immunity EN 61000 6 2 EMC Emission N a ...

Page 7: ... safety rules and regulations for prevention of accidents as well as the standard EN 60079 14 VDE 0165 1 All work for the connection for putting into operation and maintenance is to be implemented by qualified responsible technical personnel Inappropriate behaviour can cause heavy personal damage and damages to property The response of the device must directly switch off the motor also when used t...

Page 8: ...3D EPL Gc Dc Zone 2 Zone 22 Zone 1 Zone 21 Zone 0 Zone 20 The device thus is suitable as safety device for Equipment Under Control EUC with HFT 0 category 3 in Zone 1 and Zone 21 The combined equipment shall comply with the relevant standards EN 60079 0 according to the categories to match 15 7 Wiring The lines of the thermistor circuit must be routed as separate control lines as far as to the mot...

Page 9: ...set When the device triggers a stop instruction it must be maintained until the manual reset mechanism is operated and safe conditions for a renewed start are given The manual reset must be only possible if all safety functions and protection devices are effective The stop instruction remains until a reset is made by pressing the push button Reset A start up is only possible if no case of failure ...

Page 10: ...opean Union Equipment affected by this is indicated by the corresponding symbol You can find further information on this on our website 19 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations If you have any questions concerning the use of our products or plan special uses please contact ZIEHL ABEGG SE ZIEHL ABEGG UK Ltd Heinz Ziehl Straße ...

Page 11: ...21 EU Declaration of conformity ...

Page 12: ...22 UKCA Declaration of Conformity ...

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