ZIEHL-ABEGG ZA rec 4C Series, Original Operating Instructions

Page 1: ...R TBA14_03 GB 1817 Index 007 Art Nr 00163436 GB ZA rec 4C Recuperation unit Original operating instructions Store for future use...

Page 2: ...cal installation 16 5 1 EMC compatible installation 16 5 1 0 1 Contacting the shielding of the DC cable on the ZArec4C 013 17 5 1 0 2 Contacting the shielding of the DC cable and brake resistor cable...

Page 3: ...operation and con guration 40 7 2 Menu navigation 40 8 Start up 41 8 1 Safety instructions 41 8 2 Switching on the ZArec4C 41 8 3 Con guring the ZArec4C 42 8 4 Parameterisation of the ZAdyn 42 9 Param...

Page 4: ...erational 56 13 2 0 15 Digital output ERR O4 errors requiring switching off 56 13 3 Statuses of digital inputs and outputs 57 14 Enclosure 59 14 1 Technical data for ZArec4C 59 14 2 Part no 60 14 3 Al...

Page 5: ...d use They must be passed on to all successive owners users and nal customers 1 3 Target group The operating instructions address persons entrusted with planning installation commissioning and mainten...

Page 6: ...t the manufacturer rather the operator of the ZArec4C is liable for any personal harm or material damage arising from non intended use 2 3 Pictographs Safety instructions are highlighted with warning...

Page 7: ...r Danger It is generally forbidden to carry out work on electrical live parts Protection class of the device when open is IP 00 It is possible to touch hazardous voltages directly 2 8 Modi cations int...

Page 8: ...ten if necessary 3 2 Transport The device is packed ex factory to suit the transport method previously agreed Always use the original packaging materials when transporting the device Avoid shocks and...

Page 9: ...c4C 026 039 Open the packing of the ZArec4C ZArec4C remove from the fastening plate and packaging ZArec4C check for possible shipping damage Unscrew the fastening plate from the pallet Remove the fast...

Page 10: ...13 The ZArec4C is mounted on a wall or in a shaft using a 4 point fastening The ZArec4C 013 is to be mounted in a horizontal installation position Mark the positions of the fastening points see g See...

Page 11: ...ening plate Trace the positions of the fastening points 3 of the fastening plate See the dimension drawings in the chapter Mechanical Installation Dimensions Minimum Clearances for the distances betwe...

Page 12: ...late hooks 8 reach in the recesses 9 on the back of the ZArec4C 026 039 4 6 6 7 7 5 8 9 9 8 Push back the ZArec4C when suspending it on the fastening plate until it presses against the fastening plate...

Page 13: ...safety screws in the fastening plate and in the ZArec4C 026 039 are aligned correctly Screw the two safety screws into the provided screw holes 10 10 Original operating instructions ZArec4C Mechanical...

Page 14: ...nimum clearances 4 4 1 ZArec4C 013 ZArec4C 013 dimensions ZArec4C 013 minimum clearances ZDRE01M0 Original operating instructions ZArec4C Mechanical installation R TBA14_03 GB 1817 Index 007 Part No 0...

Page 15: ...ZArec4C 026 039 ZArec4C 026 039 dimensions ZArec4C 026 039 minimum clearances ZDRE02M0 Original operating instructions ZArec4C Mechanical installation R TBA14_03 GB 1817 Index 007 Part No 00163436 GB...

Page 16: ...rical equipment with water or similar liquids 5 1 EMC compatible installation When correctly installed see below the ZArec4C corresponds to the following standards EN 12015 2004 Electromagnetic compat...

Page 17: ...le must be connected to the earth potential with the clip provided see g 1 2 2 1 1 Clip 2 Cable tie for strain relief 5 1 1 3 Contacting the shielding of the DC cable on the ZETADYN 3C 1 Remove the in...

Page 18: ...ielding braid to the protective earth connection of the ZETADYN 3BF 1 1 Protective earth connection 5 1 1 5 Contacting the shielding of the DC cable on the ZAdyn4C On the ZAdyn4C the shielding of the...

Page 19: ...OUT digital inputs digital outputs 5 2 2 ZArec4C 026 039 1 2 3 4 5 6 7 Terminal positions 1 X1 line 2 X BC connection temperature monitor brake resistor 3 X IN OUT digital inputs digital outputs 4 X...

Page 20: ...t side 1 Control voltage cable 2 Brake resistor cable 3 DC cable 4 Power line 5 Cable laying right side 5 X IN OUT cables X CAN cable X PAD cable in any order 5 3 1 2 Underneath 1 2 3 4 Cable laying l...

Page 21: ...cable 5 4 Strain relief 5 4 1 ZArec4C 013 5 4 1 1 X IN OUT connection cable and ZApad cable strain relief Strain relief by cable ties must be provided on the X IN OUT connection cable and the ZApad c...

Page 22: ...rake resistance cable and the DC cable by screw cable glands see g 1 1 1 1 1 Cable gland 5 4 2 ZArec4C 026 039 5 4 2 1 Strain relief power line A cable tie must be attached to the power line for strai...

Page 23: ...herefore be permanently connected In accordance with EN 50178 item 5 2 11 and 5 3 2 1 the PE conductor connection must have a cross section of at least 10 mm In the case of PE conductors 10 mm an addi...

Page 24: ...2 ZArec4C 026 039 The ZArec4C 026 039 has an M6 earthing bolt to connect the PE conductor PE conductor connection of ZArec4C 026 039 Original operating instructions ZArec4C Electrical installation R...

Page 25: ...xible lines can be utilized The use of wire end sleeves is recommended for exible lines The mains line does not have to be shielded 5 6 5 Connection Connect right hand rotary eld to connection termina...

Page 26: ...e lter The cause of this voltage increase is a resonance of the control transformer with the radio interference components which are always used for power feedback units Control transformer in the mai...

Page 27: ...5 ZAdyn4C 040 074 BR14 A BR17 3 357216 BR25 3 357217 BR50 3 357218 Danger Burning out of brake resistor Personal injury and property damage may occur If you use a BR17 3 BR25 3 or BR50 3 in combinatio...

Page 28: ...or When connecting a brake resistor to the DC and DC terminals of the X2 connection terminal this is directly connected to the intermediate circuit of the ZArec4C This can destroy the brake resistor C...

Page 29: ...e connection terminal DC on the internal ZETADYN 3BF 5 10 1 Type of cable Shielded cables must be used The shieldings must be connected to the shield connection clip next to the X2 or X DC terminal It...

Page 30: ...J installation cable Cable must not be shielded 5 11 2 Mains fuse The fuse protection is implemented in accordance with the line cross section used 5 11 3 Technical data Voltage range 230 V Current co...

Page 31: ...d to the shield connection of the X IN OUT terminal It is recommended to use the pre assembled connection cable LS ZArec4C xx HX xx ZA3 4 5 12 3 Technical data The digital inputs comply with the IEC61...

Page 32: ...Lead Shielded cables must be used The shieldings must be connected to the shield connection of the X IN OUT terminal It is recommended to use the pre assembled connection cable LS ZArec4C xx HX xx ZA3...

Page 33: ...ndby max 1 0 s 2 5 0 s 3 6 5 Failure 1 Line voltage 2 Outputs and standby mode active 3 Travel start enable ZArec4C 4 Fault 5 Switch off enable ZArec4C 6 No fault is present new travel command possibl...

Page 34: ...7 Acknowledge by switching off mains voltage 8 Line voltage 9 new travel command possible 5 16 Circuit suggestion ZArec4C and ZAdyn4C Original operating instructions ZArec4C Electrical installation R...

Page 35: ...5 17 Circuit suggestion ZArec4C and ZAdyn4C UPS evacuation Original operating instructions ZArec4C Electrical installation R TBA14_03 GB 1817 Index 007 Part No 00163436 GB 35 64...

Page 36: ...5 18 Circuit suggestion ZArec4C and ZAdyn4C 3 evacuation Original operating instructions ZArec4C Electrical installation R TBA14_03 GB 1817 Index 007 Part No 00163436 GB 36 64...

Page 37: ...5 19 Circuit suggestion ZArec4C ZAdyn4C and EVAC 3C Original operating instructions ZArec4C Electrical installation R TBA14_03 GB 1817 Index 007 Part No 00163436 GB 37 64...

Page 38: ...e ZArec4C is feasible 6 1 1 Dimensions Dimensions ZApad 6 1 2 Connection The connection has to be effected on the RJ45 female plug of the operating terminal and the ZArec4C X PAD Connection cable CAT5...

Page 39: ...Connecting ZApad to ZArec4C 026 039 Original operating instructions ZArec4C Accessories R TBA14_03 GB 1817 Index 007 Part No 00163436 GB 39 64...

Page 40: ...ation The menu navigation is designed identically for ZApad and ZAmon operating facilities Information Modifying parameters is only possible when the machine is in standstill Z I E H L A B E G G S E Z...

Page 41: ...nder consideration of the safety instructions Before starting work make sure all tools and external parts have been removed from the ZArec4C Activate all safeguards and the emergency off switches befo...

Page 42: ...the digital input EN to ZR_EN Control f_O5 Off ZR_EN Function of output 9 Parameter list The individual parameters are subdivided into various menus based on their functions Information Not all the de...

Page 43: ...ys open The counter is set to 0 when an error free run is performed Never no locking function Lock n 3 Locking function after 3 errors The error output ERR drops out after the 2rd error Lock n 2 Locki...

Page 44: ...Contains the parameters for the various functions in association with a memory card Parameter Designation Value range Factory set ting SAV_ALL Saves error lists FLT and printer lists PRT to memory car...

Page 45: ...BC_OF BC engagement voltage offset 5 15 V 5 V ADJ_UDC Correction factor to synchronise the input voltages of the ZAdyn and the ZArec4C intermediate circuit 0 950 1 050 1 0 FAN Setting of the speed of...

Page 46: ...ON 0 LOAD_BR 120s 0 Page 04 Info DUTY 10 Min On time during the last 10 minutes Line 2 On time of the return feed mode Line 3 On time of the PWM unit Line 4 Brake resistor utilisation during the last...

Page 47: ...rmal operation red ashing Display error no by blink code Number of blinks Error no 100 Example 8 x red blink Error no 108 then 1 x white blink as a separating character yellow ashing Display message n...

Page 48: ...E190 1 6 00 12A xxx 9 1 Error description 2 Error no 3 Operation condition S status 4 Indication how many trips ago the error occurred 5 Consecutive error number 6 Time how long ago the error occurred...

Page 49: ...s The error counter is set to 0 when performing a trouble free travel Errors that lead to locking of the ZArec4C lead to a travel abort The locking functions can be parameterised in the Monitorings MO...

Page 50: ...the error message as addi tional information If several parameters were altered the number of the param eter with the highest number is saved 150 159 GRID_ Error Various mains disturbances occurring o...

Page 51: ...ion of power stage failed 18 UNSUPPORTED_ MODE_1 The measured DC input voltage is 410 V and there should be normal operation However no or faulty AC input voltage is measured Remedy Check power cable...

Page 52: ...vertemperature warning power stage Remedy Let device cool down 72 OTW_ENVIRONMENT Overtemperature warning environment Remedy Let device cool down 73 OTW_CHOKE Overtemperature warning choke Remedy Let...

Page 53: ...The Flash Programmer window opens see gure Flash Programmer win dow Select the MOP ZArec 4 tab in the Flash Programmer window Click on the square button 5 and select the zre le which contains the new...

Page 54: ...voltage offset 5 V 15 V These values offsets are entered in the parameter Power component U_BC_OF Power component U_BC_OF 5V 5 BC engagement voltage offset 12 2 5 Correction factor The measurement of...

Page 55: ...on with automatic emergency operation chapters in the ZAdyn4C operating instructions 13 Operating the ZArec4C with the frequency inverters from other manufacturers The ZArec4C power feedback unit can...

Page 56: ...n 1 s 13 2 2 2 Digital output ERR O4 errors requiring switching off Information that the internal temperature limits of the ZArec4C have been exceeded due to over loading and other errors e g activati...

Page 57: ...ion of stand by mode 13 3 2 Fault L1 L2 L3 I1 EN ERR RDY St rung Fault Schwerwiegender Fehler Serious error 1 4 Standby max 1 0 s 2 5 0 s 3 6 5 Failure 1 Line voltage 2 Outputs and standby mode active...

Page 58: ...s and standby mode active 3 Travel start enable ZArec4C 4 Error 5 Switch off enable ZArec4C 6 Error is no more present 7 Acknowledge by switching off mains voltage 8 Line voltage 9 new travel command...

Page 59: ...cross section X2 X DC BR ext X BR mm2 6 16 Max terminal cross section X1 X4 mm2 1 5 6 Internal diameter range screw cable glands brake resistance cable DC cable power cable mm 9 17 Internal diameter r...

Page 60: ...Arec4C 026 357294 ZArec4C 039 357295 14 3 Allocation of ZArec4C to ZAdyn ZETADYN frequency inverter ZArec ZAdyn ZETADYN 4C 013 011 032 4C 026 039 032 074 Original operating instructions ZArec4C Enclos...

Page 61: ...speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy EN 12015 2014 Electromagnetic compatibility Productfamily standard for lifts escalators and moving walk...

Page 62: ...tor Drive Division name function ZIEHL ABEGG SE Roland Hoppenstedt Technical Director Drive Division name function signature signature Original operating instructions ZArec4C Enclosure R TBA14_03 GB 1...

Page 63: ...Exclusion of liability 5 External brake resistor 27 F fed back energy 46 Filter menu 43 H Hazards 7 I installation 9 interventions 7 L LCD Password menu 42 LED 47 M Mains connection 25 maintenance 8...

Page 64: ...al modi cations Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Strasse D 74653 K nzelsau Germany phone 49 0 7940 16 0 f...