ZIEHL-ABEGG ZA top SM160.30B/S, Original Operating Instructions

Page 1: ... 7 B 3DUW 1R EU BD 845 Z ZA top SM160 30B S SM160 40B SM160 40B S HDUOHVV SHUPDQHQW PDJQHW V QFKURQRXV PRWRU Original operating instructions 6WRUH IRU IXWXUH XVH ...

Page 2: ...otection clamp 8 5 Electrical installation 8 5 1 Safety precautions 8 5 2 EMC directive 8 5 3 Motor connection 8 5 4 Absolute encoder connection 9 5 5 Brake connection 10 5 5 1 Triggering of the brakes 11 6 Start up 11 6 1 Operating conditions 11 6 2 First time start up 11 6 3 Drive approval test 12 6 3 1 Half load test 12 6 3 2 Testing the brake according EN 81 1 12 6 4 Pull out of safety gear 13...

Page 3: ...elease monitoring 26 8 3 3 Replacement of the traction sheave 27 8 3 3 1 Required tools for the replacement of the traction sheave 27 8 3 3 2 Dismounting the traction sheave 27 8 3 3 3 Mounting the traction sheave 28 8 3 4 Fastening bearing brackets 29 9 Enclosure 29 9 1 Technical data 29 9 2 Dimension sheets 30 9 3 EC EU eclaration of conformity 34 9 4 Operating instructions brake 35 9 5 EU eclar...

Page 4: ...ive grating barriers constructive devices or other adequate measures see also DIN EN ISO 13857 Installation connection to the power supply and commissioning may only be performed by qualified service personnel The relevant regulations must be observed Planners manufacturers and operators of system parts or entire systems are responsible for the correct and safe mounting and a reliable operation 2 2...

Page 5: ...ecommended to short circuit the motor windings when the motor current is off This induces a speed dependent braking torque similar to the friction of a worm gearbox The short circuit has to be made by main contacts of the contactors because the current is approx rated current In any case do not short circuit the windings while the motor wires still carry current Safety features for example the bra...

Page 6: ...ntil final mounting Extreme heat or cold storage temperature 20 C to 60 C must be avoided High humidity which can lead to condensation must be avoided Avoid aggressive conditions for example salt spray Avoid excessive storage times we recommend max one year and check motor bearing for correct function before installing the motor Ease the brakes and move the rotor by hand Take care if the bearing ma...

Page 7: ...motor should be fastened at the framework Halfen cast in channals or girders The drive must not be placed of fastened onto all four guide rails If the girder that supports the motor is fastened at one wall the motor has to be installed on top of the girder A hanging motor is not permissible 4 3 Mounting the drive unit On the bottom side of the socket are 4 threads The motor has to be fixed with 4 s...

Page 8: ...emented by and operated with components e g regulators and controllers which have not been recommended the operator of the complete system alone shall be responsible for adhering to the EMC Directive 2004 108 EC 5 3 Motor connection CAUTION The drive must not be connected to the mains supply without a controller The motor is permitted to be used at frequency inverters with a maximum DC link voltag...

Page 9: ...ttings If the absolute encoder has been detached the new encoder offset has to be determined with the frequency inverter Please see the inverter operation instructions for this procedure Contacts SV120 round connector at absolute encoder ECN1313 ZIEHL ABEGG SE standard Pin Signal Description A DATA Data line for communication with the absolute encoder B DATA Data line inverse C 5 V Sensor Up Senso...

Page 10: ...nability The brake is only allowed to be supplied with power when fastened to the motor and after having connected the protective conductor of the motor at the control and the motor side The brakes have to be protected against over voltage from switching by varistors The brakes are supplied with varistors ex factory The brake release monitoring has to be evaluated otherwise the type certificate is ...

Page 11: ...er the contact from K4 has opened 6 Start up 6 1 Operating conditions The drive must be installed in a not free accessible machine room or a closed hoistway Be aware of the protection class specified on the name plate Do not operate the motor in an explosive atmosphere The ambient temperature may be within 0 C and 40 C Maximum permissible humidity 95 not wet Reduced cooling when installed 1000 m ab...

Page 12: ...rried out whilst the car is descending at rated speed with rated load To simulate the failure of one brake circuit the brake circuits have to be released separated from each other also if the safety circuit is open The brake circuits can be released mechanically or electrically This state must not be permanently it has to be done by a key button or equivalent While using this function the safety c...

Page 13: ...h the handwheel With gearless drives in the shaft the motor is usually not accessible A handwheel is unnecessary in such a layout In both cases with gearless drives applicable is One must fall back on a chain hoist or similar if the drive torque is insufficient or if there is a lack of drive on the rope It makes sense to keep a suitable chain hoist ready during the TÜV inspection Note Note that an ...

Page 14: ... is generated by the motor contactors The short circuit generates a speed dependent braking torque The maximum braking torque is achieved at lower speeds Depending on the system type and weight ratios it is possible that due to the short circuit generated braking torque is not sufficient to limit the lift speed So the speed must be monitored closely during evacuation and evacuation interrupted if n...

Page 15: ...s neces sary Contact ZIEHL ABEGG SE customer service Brake release moni toring does not switch Micro switches defective Replace the micro switch Contacts dirty Switch micro switches with a higher contact current at least 10 mA or change micro switches 8 Service and maintenance 8 1 General notes on maintenance Observe the safety at work regulations Disassembling the machine can only be done with sp...

Page 16: ...air gap 1 The airgap has to be checked 3 times at the circumfence The maximum value of the three has to be taken into account 2 If the maximum value of the air gap is exceeded on one of the magnets it must be changed the brake rotor and the O ring Maximum admissible air gap after wear 0 9 mm 8 3 Spare parts Spare parts and accessories not supplied by ZIEHL ABEGG SE have not been tested or approved...

Page 17: ...Allen key SW 4 Screw M10 x 25 included in toolkit article 70027450 8 3 1 2 Dismounting the absolute encoder 1 Unscrew the clamping screw 1 with an allen wrench SW 2 The position of the clamping screw can diversify 2 Removethecover of the encoder 2 with an allen wrench SW 4 3 Unscrew the central fixing screw 3 with an allen wrench SW 4 for 1 2 revolutions The absolute encoder can be turned now Servi...

Page 18: ...absolute encoder from the motor shaft with the support of the screw Caution Due the electrostatic discharge the absolute encoder can be destroyed Do not touch the pins of the encoder cable as well as the electronics of the absolute encoder 8 3 1 3 Mounting the absolute encoder Caution Never touch the connection contacts on the position absolute encoder or on the cable The electronics can be destro...

Page 19: ...ghtening torque 1 2 Nm 7 Carry out the alignment of the absolute encoder corresponding to the operation instructions of the frequency inverter 8 3 2 Replacement of the brake SM160 40B illustrated During the mounting as well as the dismounting also the operating manual of the brake has to be observed Risk of death When dismounting the brake make sure that the cabin and the counterweight are mechani...

Page 20: ... wrench SW 13 SM160 30B screw wrench SW 16 SM160 40B screw wrench SW 32 Torque wrench for tightening torque 36 Nm with screw wrench SW 13 SM160 30B Torque wrench for tightening torque 48 Nm with screw wrench SW 16 SM160 40B Wrench included in toolkit article 70027450 Assembly shaft included in toolkit article 70027450 8 3 2 2 Dismounting the brake 1 Dismount the absolute encoder see chapter Replac...

Page 21: ...crew adapter shaft 8 from the motor shaft with wrench 9 and screw wrench SW 32 7 Screw assembly shaft 10 onto the motor shaft using SW 17 allen wrench Torque 60 Nm Service and maintenance 7 B Part No 01008166 GB EU BD 845 21 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 22: ... brake rotor may only be removed manually ATTENTION Do not work with screwdrivers to loosen the brake rotor The friction lining can be damaged by the screwdrivers Brake discs with damaged friction linings may not be mounted any more 11 Loosen the hexagon head screw 15 with screw wrench SW 16 and remove the cover plate 16 of the micro switch The parts are reused Service and maintenance 7 B Part No ...

Page 23: ...f the motor is free of dirt and grease 4 Push the brake rotor 13 onto the toothed motor shaft 14 with slight pressure ATTENTION It must be noted that SM160 30B The installation direction is insignificant because the brake rotor 13 is symmetrical SM160 40B The stepped brake rotor collar 19 must face away from the machine wall 5 Make sure that the gear teeth engage easily 6 O ring may not be damaged ...

Page 24: ...e hexagon head screws 11 with locking varnish 10 Release assembly shaft 10 loosen with an allen wrench SW 17 and take it off the motor shaft 11 Provide threadlocker Loctite 243 or a similar product to the thread of the adapter shaft 8 12 Screw the adapter shaft 8 onto the motor shaft with wrench 9 and screw wrench SW 32 Tightening torque 60 Nm 13 Remove the wrench 9 Service and maintenance 7 B Par...

Page 25: ... chapter Replacement of the absolute encoder 8 3 2 4 Check the micro switches for the release monitoring After the mounting of the brake the function of the micro switches shall be checked 1 Connect the circuit inductor to the connecting terminals 3 4 and 8 9 respectively normally open contact 2 Check the function of the micro switch Brake de energised contact is open Brake energised contact is cl...

Page 26: ...Loosen the hexagon head screw 15 with screw wrench SW 16 and remove the cover plate 16 of the micro switch The parts are reused 3 Connect the circuit inductor to the connecting terminals 3 4 and 8 9 respectively normally open contact 4 Please see the chapter Enclosure Brake operation instructions for the further procedure for setting the micro switches for the release monitor 5 After making the co...

Page 27: ...uired tools for the replacement of the traction sheave screw wrench SW 13 Allen wrench SW 8 Torque wrench for a tightening torque of 68 Nm with allen wrench SW 8 5 8 mm spacer or hexagon nut 8 3 3 2 Dismounting the traction sheave 1 Undo the fixing screws 1 of the rope guards 2 with a screw wrench SW 13 and remove the rope guards 2 2 Release the fixing screws M10 x 40 3 of the traction sheave 4 with...

Page 28: ...on sheave 1 Clean the traction sheave 4 and the motor shaft 8 Both parts have to be free of dirt and grease 2 The parallel key 7 has to be available 3 Put traction sheave 4 on drive shaft 8 The bores for screws M10 must point outwards Observe the position of the groove for the parallel key 4 Screw front plate 5 to the drive shaft 8 at the inner circle of holes using three screws M10 x 40 3 Apply t...

Page 29: ... Rated torque 195 260 Nm Maximum torque 335 450 Nm permissible radial load 1900 2500 kg Rated brake torque 2 x 225 2 x 300 Nm Speed 1 6 1 6 1 6 1 6 1 6 1 6 m s Total weight 182 187 192 178 180 182 kg Traction sheave Diameter 160 210 240 160 210 240 mm Width 101 76 76 140 101 88 mm Rope diameter 4 6 7 6 7 4 6 7 6 7 mm Number of grooves 12 5 5 16 8 9 Table shows typical data other values possible Ot...

Page 30: ...9 2 Dimension sheets 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 30 68 ...

Page 31: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 31 68 ...

Page 32: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 32 68 ...

Page 33: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 33 68 ...

Page 34: ...9 3 EC EU declaration of conformity 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 34 68 ...

Page 35: ......

Page 36: ...9 4 Operating instructions brake 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 35 68 ...

Page 37: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 36 68 ...

Page 38: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 37 68 ...

Page 39: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 38 68 ...

Page 40: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 39 68 ...

Page 41: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 40 68 ...

Page 42: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 41 68 ...

Page 43: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 42 68 ...

Page 44: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 43 68 ...

Page 45: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 44 68 ...

Page 46: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 45 68 ...

Page 47: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 46 68 ...

Page 48: ...Enclosure 7 B Part No 01008166 GB EU BD 845 47 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 49: ...Enclosure 7 B Part No 01008166 GB EU BD 845 48 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 50: ...Enclosure 7 B Part No 01008166 GB EU BD 845 49 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 51: ...9 5 EU declaration of conformity of the brake Enclosure 7 B Part No 01008166 GB EU BD 845 50 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 52: ...Enclosure 7 B Part No 01008166 GB EU BD 845 51 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 53: ...9 6 EC type examination certificate Enclosure 7 B Part No 01008166 GB EU BD 845 52 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 54: ...Enclosure 7 B Part No 01008166 GB EU BD 845 53 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 55: ...Enclosure 7 B Part No 01008166 GB EU BD 845 54 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 56: ...Enclosure 7 B Part No 01008166 GB EU BD 845 55 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 57: ...Enclosure 7 B Part No 01008166 GB EU BD 845 56 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 58: ...Enclosure 7 B Part No 01008166 GB EU BD 845 57 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 59: ...Enclosure 7 B Part No 01008166 GB EU BD 845 58 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 60: ...240 384 441 4 83 5 54 2 41 2 77 SM190 200 300 345 3 14 3 61 1 57 1 81 SM190 240 300 345 3 77 4 34 1 88 2 17 SM200C 160 300 345 2 51 2 89 1 26 1 45 SM200C 210 300 345 3 30 3 79 1 65 1 90 SM200C 240 300 345 3 77 4 34 1 88 2 17 SM200C 320 300 345 5 03 5 78 2 51 2 89 SM200C 400 300 345 6 28 7 23 3 14 3 61 SM200C 450 300 345 7 07 8 13 3 53 4 06 SM200C 500 300 345 7 85 9 03 3 93 4 52 SM225 B 320 217 250...

Page 61: ...9 9 Shaft calculation Enclosure 7 B Part No 01008166 GB EU BD 845 60 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 62: ...Enclosure 7 B Part No 01008166 GB EU BD 845 61 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 63: ...Enclosure 7 B Part No 01008166 GB EU BD 845 62 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 64: ...Enclosure 7 B Part No 01008166 GB EU BD 845 63 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 65: ...Enclosure 7 B Part No 01008166 GB EU BD 845 64 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 66: ...Enclosure 7 B Part No 01008166 GB EU BD 845 65 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 67: ...Enclosure 7 B Part No 01008166 GB EU BD 845 66 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 68: ...Enclosure 7 B Part No 01008166 GB EU BD 845 67 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B ...

Page 69: ......

Page 70: ......

Page 71: ......

Page 72: ...hnical changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau Germany phone 49 7940 16 0 fax 49 7940 16 249 drives ziehl abegg de www ziehl abegg com ...