ZIEHL-ABEGG ZA top SM315.100A, Original Operating Instructions

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Page 2: ...port width 11 3 4 Storage 11 3 5 Disposal Recycling 11 4 Mechanical installation 12 4 1 General mounting advises 12 4 2 Fastening the elevator machine 12 4 3 Rope tting 12 4 4 Rope pull 13 4 5 Rope re...

Page 3: ...24 6 3 2 Testing the brake in accordance with EN 81 20 2020 25 6 4 Pull out of safety gear 25 6 5 Emergency evacuation 26 6 5 1 Emergency evacuation by release of the brakes 26 6 5 2 Releasing the br...

Page 4: ...oximity switch 58 9 5 EU Declaration of Conformity for Brake 62 9 6 EU Type Examination Certi cate 64 9 6 1 Statement on type examination certi cates 70 9 7 Calculation of tripping speed 70 9 8 Calcul...

Page 5: ...or as a consequence of unauthorized repairs or modi cations 1 4 Copyright These operating instructions contain copyright protected information The operating instructions may be neither completely nor...

Page 6: ...n and in compliance with the operating instructions Exceeding the limits stated in the chapter Enclosure technical data can lead to a defect in the elevator machine 2 5 Requirements placed on the pers...

Page 7: ...operation Only perform maintenance work on the elevator machine when stopped The elevator machine is only to be operated within the ranges dened on the name plate of the motor Use the elevator machine...

Page 8: ...machine these personnel receive regular instruction in all relevant industrial safety and environmental protection issues and are familiar with the operating instructions and the safety instructions...

Page 9: ...ding resistance 18 Pr Rated power kW 6 U_G Generator voltage V 19 ATKonf Article number 7 COSPHI Cosinus phi power factor 20 Poles Polecount 8 f Rated frequency Hz 21 Lift Duty Cycle Allowed on time i...

Page 10: ...on of attachment points Note the following when lifting the elevator machine Only lift the elevator machine using the four attachment points provided see Figure 3 3 1 01 Lift the elevator machine simu...

Page 11: ...nstalled Extreme heat or cold storage temperature 20 C to 60 C must be avoided High humidity which can lead to condensation must be avoided Avoid aggressive conditions for example salt spray Maximum s...

Page 12: ...l to allow access to the terminal box The brake design with Bowden cable system must be freely accessible since the brake release levers are moved laterally see chapter Start up manual emergency evacu...

Page 13: ...njury from reaching into the rope retainer Do not carry out any activities during operation Only perform maintenance work on the elevator machine when stopped Figure 4 5 01 rope retainer The elevator...

Page 14: ...usted via the slots in the rope retainer sheet 5 If necessary the tting bracket can be adjusted from the xing plate 2 Tightening torque M12 8 8 79 Nm Set the rope guard to a distance of 2 3 mm from th...

Page 15: ...rforated plate 9 at the top with ve self tapping hexagon head screws 10 M5 x 10 and washers 11 Screw on the perforated plate 12 at the front with ten self tapping hexagon head screws 10 M5 x 10 and wa...

Page 16: ...with non recommended components the manufacturer or operator of the complete system is solely responsible for compliance with the EMC directive 2014 30 EU 5 3 motor CAUTION The motor cable for the ele...

Page 17: ...standard metal cable gland It also has a metal tape for contacting the screening The motor cable shielding must be exposed over a length of at least 10 mm The motor cable must be positioned so that th...

Page 18: ...sor PT100 the monitoring unit must be set to the limit value C speci ed in the connection diagram 5 3 8 1 Connection diagram with PTC thermistor and temperature sensor PT100 Figure 5 3 8 1 01 1 Star c...

Page 19: ...5 4 2 1 Absolute encoder ECN1313 EnDat ECN1313 SSI PIN Function Designation Jumper M16 x 0 75 SV120 Jumper M23 x 1 Jumper D SUB 15 pole A 14 1 DATA Data line for communication with the absolute encode...

Page 20: ...2 3 Absolute encoder ERN1387 PIN Function Designation Jumper M16 x 0 75 SV120 Jumper M23 x 1 Jumper D SUB 15 pole A 5 11 C Commutation signal cosine B 6 10 C Commutation signal inverse inverse cosine...

Page 21: ...emergency and inspection braking No wear occurs on a holding brake This means that the brake is maintenance free and only the air gap has to be checked as described in the Maintenance and repair Inspe...

Page 22: ...able as option from ZIEHL ABEGG SE as item xxx To reduce noises during brake disconnect the brakes should be switched to the alternating current side K4 while normal operation The brakes are switched...

Page 23: ...its connections 5 5 6 Connection diagram Brake wiring diagram with inductive proximity switch Figure 5 5 6 01 1 Brake release monitoring 2 Brake 3 Minimum strength 2 mA DC 4 Operating voltage range 1...

Page 24: ...y or a certi cation authority or organisation This involves discovering of failure critical and hazardous conditions The relevant operator is responsible for safety The descriptions below are intended...

Page 25: ...rical installation Brake Brake control chapter The logic of the principle circuit diagram should be understood Transferability to the relevant application must be veri ed and ZIEHL ABEGG SE provides n...

Page 26: ...celeration of the elevator we recommend short circuiting the motor windings for the evacuation The short circuit is generated by the motor contactors or an electronic circuit as in the frequenzy inver...

Page 27: ...can lead to destruction of the components 6 5 3 Releasing the brake with electric emergency power supply UPS By means of an uninterruptible power supply UPS the brake can be opened electrically For t...

Page 28: ...e time on the armature disk Release the brake mechanicaly or remove it and loosen the brake rotor carefully from the armature plate Brake switching noises Brake is switched on the DC side Modify the c...

Page 29: ...for life Relubrication equipment is in place Relubrication must take place once a year see chapter Relubricating the bearings To check the brake wear the following instructions have to be referred It...

Page 30: ...ribed tightening torque the old locking varnish needs to be removed and marking has to be made again 8 2 1 Checking the air gap Figure 8 2 1 01 Air gap measurement position Figure 8 2 1 02 Air gap mea...

Page 31: ...cating the spherical roller bearings Figure 8 2 2 01 lubricating nipple traction sheave side Figure 8 2 2 02 outlet screw On the lubricating nipple M14 x 1 5 1 relubricate the spherical roller bearing...

Page 32: ...ailable spare parts 1 Absolute encoder 2 Complete brake 2 1 Inductive proximity switch for brake 3 Traction sheave 4 Rope retainer 5 Traction sheave cover 6 Forced ventilation Spare parts are supplied...

Page 33: ...he drive for transport is wide the brakes on the right and left can be removed for transport Only one brake may be removed at a time Original operating instructions ZAtop model series SM315 100A Servi...

Page 34: ...8 3 1 2 Mounting the brake Original operating instructions ZAtop model series SM315 100A Service and maintenance A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 34 76...

Page 35: ...0 width mm 230 230 Table 9 1 2 9 1 3 Protection rating Component Protection rating motor IP 21 Forced ventilation IP 20 Absolute encoder IP 40 Brake electrical IP 54 Brake mechanical IP 10 Complete ma...

Page 36: ...rating voltage V DC 10 bis 30 Rated operating current mA DC 150 Output functions NC contact gauge zero Table 9 1 5 1 For further information refer to the Appendix Brake operating instructions Assembly...

Page 37: ...9 2 Dimension sheets 9 2 1 Dimension sheet ZAtop SM315 100A Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 37 76...

Page 38: ...2 2 Dimension sheet ZAtop SM315 100A with bowden cable system Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 38...

Page 39: ...ing position 53 Starting position 56 The function of the hand release system must be checked according to the operating instruction during each maintenance 57 Bowden cable length maximum 5 m Allowed n...

Page 40: ...ssessment of the products concerning electromagnetic compatibility the following standards have been used EN 12015 2014 Electromagnetic compatibility Productfamily standard for lifts escalators and mo...

Page 41: ...9 4 Operating instructions brake Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 41 76...

Page 42: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 42 76...

Page 43: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 43 76...

Page 44: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 44 76...

Page 45: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 45 76...

Page 46: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 46 76...

Page 47: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 47 76...

Page 48: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 48 76...

Page 49: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 49 76...

Page 50: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 50 76...

Page 51: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 51 76...

Page 52: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 52 76...

Page 53: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 53 76...

Page 54: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 54 76...

Page 55: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 55 76...

Page 56: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 56 76...

Page 57: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 57 76...

Page 58: ...y and adjustment of the release monitor with inductive proximity switch Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU B...

Page 59: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 59 76...

Page 60: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 60 76...

Page 61: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 61 76...

Page 62: ...9 5 EU Declaration of Conformity for Brake Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 62 76...

Page 63: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 63 76...

Page 64: ...9 6 EU Type Examination Certi cate Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 64 76...

Page 65: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 65 76...

Page 66: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 66 76...

Page 67: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 67 76...

Page 68: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 68 76...

Page 69: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 69 76...

Page 70: ...speed of the elevator Vmax maximum tripping speed of the elevator Type DTS Nbn Nbmax Vn 1 1 Vmax 1 1 Vn 2 1 Vmax 2 1 mm min 1 min 1 m s m s m s m s SM315 100A 520 xxx xxx xxx xxx xxx xxx SM315 100A 6...

Page 71: ...92 2012 08 DIN 5466 1 2000 10 Splined joints calculation of load capacity Part 1 General basis FKM Guideline 2012 Analytical strength assessment of mechanical com ponents Construction drawing A 31 121...

Page 72: ...traction sheave and the shaft hub connections were designed according to the maximum load data An installation free of stresses and an unmovable mounting of the bearings in each direction is presuppos...

Page 73: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 73 76...

Page 74: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 74 76...

Page 75: ...Original operating instructions ZAtop model series SM315 100A Enclosure A TBA22_02 GB 2022 50 Index 002 Part No 01013486 GB EU BD 1075 75 76...

Page 76: ...technical changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Stra e 74653 K nzelsau Germany phone 49 7940 16 0 fax...