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STW164IP 

12660-0710-00

 

Page

 

6 / 30 

www.ziehl.de 

  

Relay 

Configuration

Relay

 

Volume flow >> 

Volume flow exceeded

 

Relay K4 

Rel K4

 

 

Discharge 

Discharge

 

Relay K3 

Rel K3

 

 

Error end position 

Error end position

 

off 

 

Fault 

Fault

 

Relay K4 

Rel K4

 

 

Analog output 

Configuration

Analog output

 

U at 0% volume 

U at 0% volume

 

0.5V 

 

10V @ volume 

10V @ volume

 

100% 

 

Network 

Network

Network settings

 

DHCP 

on 

 

IP address 

 

 

Subnet mask 

 

 

Settings 

System

Display settings

 

Language 

Display language

 

English 

 

Qty. Interval 

Display Interval

 

0.5s 

 

Brightness 

Brightness

 

50% 

 

Dimming time 

Dimming time

 

00:05:00 [hh:mm:ss] 

300s

 

 

Settings 

System

Code Lock

 

Code lock 

Code lock

 

off 

 

Pin code 

504 

 

 
 

Application and Brief Description 

Controllers STW164IP allow in conjunction with slider controls STW168M and bus modules 
STW161M controls extraction systems with up to 32 machines. 
The  STW164IP  control  serves  as  the  central  control  unit.  It  records  the  operating  state  of  the  machines  by 
measuring their current consumption in the supply lines (current transformer STWA1 (H)) or via potential-free 
contacts. 
It switches on the central extraction and opens the sliders on the channels to the individual machines. 
8-fold slider modules are used to control the sliders. These can be mounted next to the STW164IP or distributed 
in the system. The latter reduces the wiring effort. 
Additional  sliders  can  be  opened  to  optimize  the  air  flow.  Assignment  to  different  lines  and  prioritization  is 
possible. 
It is also possible to control cleaning and discharge. 
The  parameters  are  conveniently  configured  via  the  network  (Ethernet).  If  the  control  is  connected  to  the 
Internet, it can also be parameterized remotely. 
The recording of operating hours of the machines and the switching frequency of the valves provide valuable 
services for preventive maintenance. In this way, components can be replaced as part of a service operation 
before they age and fail. 
 

Application:

 

Control  of  extraction  systems  in  the  wood  and  plastic  processing  industry  in  accordance  with  the  Technical 
Rules for Hazardous Substances TRGS 553. The central automatic start-up system switches on the extraction 
system as soon as a machine is put into operation. Shut-off valves in the extraction channels of the individual 
machines are controlled automatically. The device can also control filter cleaning (vibrator) and discharge, start 
external cleaning (compressed air) and signal when a maximum volume flow is exceeded. STW164IP optimize 
the function by opening sliders in the extraction channels only where machines are in operation. In addition, the 
analog  output  can  be  used  to  control  a  frequency  converter  on  the  extraction  motor.  This  ensures  better 
extraction performance, saves energy and offers a high savings potential for the implementation of measures 
within the framework of Directive 2012/27/EU (Energy Efficiency Directive). 

Summary of Contents for STW164IP

Page 1: ...Operating Manual STW164IP updated 2023 12 05 dr from Firmware 0 00 For more information and help about this product please scan the QR Code or choose the following link STW164IP Operating manual Quick...

Page 2: ...e 12 7 3 Discharge 12 7 3 1 Starts with extraction 12 7 3 2 Starts with cleaning 12 7 4 Input Y1 I0 I31 12 7 5 Input Y2 13 7 6 Relays K3 and K4 13 7 7 Analog output 13 8 Important Information 13 9 Ass...

Page 3: ...6 Disposal 30 1 General Notes Compliance with the following instructions is mandatory to ensure the functionality and safety of the product If the following instructions given especially but not limit...

Page 4: ...e table can be used by the customer to document the set values of the parameters enter values in tables Menu on the device Machines Parameters on website Configuration Machines Default value My data a...

Page 5: ...flow line 1 10 Min Vol line 2 Min volume flow line 2 10 Min Vol line 3 Min volume flow line 3 10 Min Vol line 4 Min volume flow line 4 10 Open more Open more sliders Yes Cleaning Configuration Cleanin...

Page 6: ...ditional sliders can be opened to optimize the air flow Assignment to different lines and prioritization is possible It is also possible to control cleaning and discharge The parameters are convenient...

Page 7: ...ther sliders can be prevented o Message if exceeded Minimum volume flow of the entire extraction 1 100 o If necessary automatic opening of additional sliders o Sequence adjustable via priority of the...

Page 8: ...ates Modbus TCP read Display and operation Color LCD display for displaying the operating conditions and for programming Intuitive operations via joystick Convenient display of operating states and pr...

Page 9: ...beginning or end of the BUS line the terminating resistors must be switched on at the corresponding STW168M or STW161M beginning and end of the BUS line 6 1 Connection of additional power supplies It...

Page 10: ...machine is switched on After delay time for machine The slider flap of the extraction channel opens After delay time for extraction Switches on the extraction system Machine I limit value exceeded Mac...

Page 11: ...age is displayed on the device and in the web browser This message can be parameterized to a relay Extraction max vol Extraction open more Relay volume flow Min volume flow line 1 4 Smallest volume fl...

Page 12: ...hes on and at least 50 of the continuous shaking time has not yet elapsed cleaning is restarted at the next opportunity 7 3 Discharge Two different discharge modes are available 7 3 1 Starts with extr...

Page 13: ...output Proportional to the volume flow a voltage is output at the analogue output This can control a frequency converter on an extraction motor Output voltage DC 0 10 V at 0 volume flow Analog output...

Page 14: ...to the BUS lines 9 Assembly The device can be fastened Distributor installation on 35mm mounting rail to EN 60715 With M4 screws for wall mounting additional bars not included Connect according to the...

Page 15: ...e operation The device is operated via the integrated joystick button It can be operated in four directions up down left and right In conjunction with the graphical colour display operation of the dev...

Page 16: ...resses of STW161M STW168M connected to the RS485 BUS Display of the current consumption of the individual machines measured bySTWA1 H converters When switches are used machine on off is displayed Meas...

Page 17: ...u Press for 2s Press back to the display pages Press Down press Up press Submenu Call up submenu Exit submenu Call up parameter menu Navigate within the submenu From the main menu select the submenu a...

Page 18: ...integrated Up to four lines are supported Priority Adr 0 31 1 32 Priority Adr 0 31 1 32 Priority in which order additional sliders open to reach the minimum volume flow 1 highest In each line the pri...

Page 19: ...m volume flow of the entire system To achieve this additional valves flaps are opened if necessary Max Vol 5 100 Max volume flow 5 100 Maximum permissible volume flow of the entire system If exceeded...

Page 20: ...ning time K2 off during the vibration intervals Continuous vibration time 00 00 20 00 mm ss Continuous vibration time 0 1200s The continuous vibration time starts after the vibration intervals Static...

Page 21: ...eterize to a relay End position of slider open not reached within the parameterized time Fault off Relay K3 Relay K4 Fault off Rel K4 Rel K3 Reporting faults errors Error from RS485 BUS device not rea...

Page 22: ...of the DNS server on the network Not possible Time server settings and Time zone settings Settings for date time for error memory In the event of operation without a time server the date time will not...

Page 23: ...nfo In the web browser Register Counter Parameter description Operating hours Counter STW164IP and Counter STW161M STW168M Operating hours of devices controlled by the STW164IP The values can be reset...

Page 24: ...rameters Display settings for LCD display see Parameters Code lock see Parameters Firmware update STW164IP o Update notification message when update is available o Firmware status if necessary the fir...

Page 25: ...gged Storage in case of occurrence of a new error Storage in case of disappearance of an error Storage of o Status of all max possible STW161M STW168M on the BUS o Relay state K1 K4 o Status inputs Y1...

Page 26: ...server but after 20 s at the latest 11 7 Register Counter STW164IP Operating hours counter STW164IP Switch on times of relay extraction cleaning K3 and K4 values can be reset STW161M STW168M Address 0...

Page 27: ...nd position contact on the corresponding STW161M If necessary adjust parameters machine end position Y4 extend time Display website reports STW16xM 24V On display page 2 3 the measured value of the ST...

Page 28: ...A Ue 24V DC 13 Ie 0 2A Ue 250VV Test conditions for relay outputs EN 61010 1 Rated impulse withstand voltage Overvoltage category Degree of contamination Rated insulation voltage Ui 4000V III 2 300V I...

Page 29: ...61326 1 industrial environment Installation conditions Permissible ambient temperature Permissible storage temperature Installation height Climate resistance Permissible wiring temperature Oscillation...

Page 30: ...30 www ziehl de 15 Design V8 16 Disposal Disposal should be carried out properly and in an environmentally friendly manner in accordance with legal provisions ZIEHL is registered with the EAR Foundati...

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