ZIGOR ZGR TOWER PRO 6, Operation Manual

Page 1: ...Operation Manual ZGR TOWER PRO 6 10 KVA Online single phase UPS www zigor com...

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Page 3: ...Protective Devices 12 UPS input and output connection 14 External battery connection for extend model only LBT 14 3 5 15 4 OPERATION OF ZGR TOWER PRO 6 10 KVA 16 4 1 Start up and turn off UPS 16 Norma...

Page 4: ...KVA 33 7 MAINTENANCE 34 7 1 Battery maintenance 34 8 TECHNICAL SPECIFICATIONS 36 9 STANDARDS 38 10 WARRANTY 39 2022 ZIGOR All rights reserved The total or partial reproduction of this User Manual or...

Page 5: ...ined in the documentation The system shall be exposed only to admissible environmental conditions These are defined in the technical details provided for the equipment ZIGOR accepts no responsibility...

Page 6: ...affected area must be washed immediately with clean water Only authorized personnel should repair or install the batteries Should you have any problems with the contents of this manual you must ask ZI...

Page 7: ...l waste at the end of its useful life To preserve the environment manage them in accordance with current environmental regulations and requirements in each country or community In case of doubt consul...

Page 8: ...or on one side of the unit Responsibility for the loss or damage of Products shall transfer to the Customer from the moment ZIGOR places these at his disposal in the place indicated by the Customer 1...

Page 9: ...ration It is possible to extend autonomy several hours using external batteries LBT versions with reinforced battery charger POWER NUMBER OF BATTERIES 6 kVA 16 20 external batteries 12 V ud 10 kVA 16...

Page 10: ...Inverter It completely isolates consumer loads from mains voltage and frequency variations and noise Management and monitoring Via software USB RS232 connection EPO Emergency Power OFF function Termin...

Page 11: ...d by the UPS The minimum distance from the ventilation grills to walls or other obstacles must be 300mm Should the equipment not be installed immediately it must be stored in a room so as to protect i...

Page 12: ...to take correct power configuration Fig 3 1 Correct power configuration U P S LOAD INPUT L OUTPUT L L N E INPUT N OUTPUT N Fig 3 2 Wrong power configuration 3 4 Electrical installation External Protec...

Page 13: ...eplace batteries contact ZIGOR customer service and follow our recommendations WARNING Batteries must be installed exclusively by personnel authorised by ZIGOR ZIGOR takes no responsibility for damage...

Page 14: ...External battery connection for extend model only LBT 1 Make sure battery quantity complies with the specs 16 18 20 pieces of 12V battery Measure the voltage of battery bank after finishing connectio...

Page 15: ...s open Place and wire the batteries distributed over the cabinet divisions in accordance with the included battery assemble drawing Connect the battery cabinet s to the corresponding UPS terminals WAR...

Page 16: ...ER PRO 6 10 KVA is a double conversion on line UPS that can operate in the following alternative modes Normal mode The rectifier charger derives power from the AC mains and supplies DC power to the in...

Page 17: ...mode system expansion To achieve a higher capacity and or increase reliability the outputs of up to 4 UPS modules can be programmed to operate in parallel The built in parallel controller in each UPS...

Page 18: ...allel amount set the amount of UPS in parallel C Power OFF UPS and continue with next unit 4 Now close output breakers to make work in parallel mode 5 Once all UPS was configured make sure all connect...

Page 19: ...transfered to bypass mode To return to normal inverter mode reverse procedure must be done pushing ENTER ON on each UPS NOTE Pay attention because full load power could be assumed by only one UPS and...

Page 20: ...battery is normal Turn on the battery switch The battery will feed the Auxiliary power board Trigger the cold start buttons at the position 9 in Fig 4 2 Fig 4 2 Cold Start button When battery normal...

Page 21: ...S is in Battery mode Green Inverter is working Display information In the below table is shown and explained all the elements that can appear in the display SYMBOL DESCRIPTION UPS general information...

Page 22: ...0 24 25 49 50 74 y 75 100 Indicates low battery level Load information Indicates load level 0 24 25 50 50 74 y 75 100 Indicates overload Indicates the load or the UPS output is short circuited Mute o...

Page 23: ...age Current 04 Bat Voltage Current 05 Temperature PFC Internal temperature and ambient temperature 06 Load Current load refered to nominal 07 Bus voltage Internal bus voltage 08 Software version DSP v...

Page 24: ...P DOWN for 3 seconds and then goes into the setting interface page After finishing setting the parameter press Operation Mode setting mod Fig 4 12 Mode setting After entering the setting menu it will...

Page 25: ...nverter is ON it is necessary to turn off the inverter before setting voltage and frequency level Operation Output frequency setting OPF Fig 4 14 Frequency setting When under the output voltage settin...

Page 26: ...y quantity setting The battery quantity line flashes as in above picture Use button ENTER ON to choose the different battery quantity Battery quantity range is 16 18 20 Press ESC OFF button to exit th...

Page 27: ...voltage lower limit range is 20 30 45 Press ESC OFF button to exit the bypass voltage lower limit setting save the bypass voltage lower limit setting and goes to bypass upper limit setting or parallel...

Page 28: ...UPS can transfer to Battery Mode automatically per 30 days And the Battery Self test Time is 10 seconds Fig 4 21 Fig 4 22 Autotest time On2 When choosing On2 UPS can transfer to Battery Mode automati...

Page 29: ...lel redundancy quantity setting press UP it goes to the parallel quantity setting The parallel quantity flashes as in above picture Fig 4 25 Use button ENTER ON to set the parallel quantity The parall...

Page 30: ...t LED lit 9 Fan fault Beep continuously Fault LED lit 10 Reserve Beep continuously Fault LED lit 11 Auxiliary power fault Beep continuously Fault LED lit 12 Initialization fault Beep continuously Faul...

Page 31: ...LED lit 37 DC component over limit Once per 2 seconds INV blinking 38 Parallel Overload Once per 2 seconds INV blinking 39 Mains volt Abnormal Once per 2 seconds BATTERY LED lit 40 Mains freq abnorma...

Page 32: ...Data Pin 4 GND Ground Fig 5 2 USB port pinout RS 232 communication data format 2400bps 8bit 1bit stop Parity none Fig 5 3 PC to UPS RS232 port PC RS232 PORT UPS RS232 PORT DEFINITION Pin 2 RX Pin 2 TX...

Page 33: ...input UPS input breaker open circuit Press the breaker for reset Short back up time Battery not fully charged Keep UPS connecting with mains power for more than 8 hours to recharge battery UPS overloa...

Page 34: ...trol of the event history searching for sporadic or repetitive failures 6 monthly o Check on the correct ventilation of the location o Cleaning of the equipment s air inlet filters o Removal of foreig...

Page 35: ...the power is long term uninterrupted The battery will be fully discharge to low voltage protection shutdown Then it needs to be fully charged at once In high temperature area batteries should be manua...

Page 36: ...nput Support OUTPUT ELECTRICAL CHARACTERISTICS Output type Single phase with Ground Rated voltage 220 230 240 Vac can be set Voltage regulation 1 0 Power factor 1 0 Crest factor 3 1 Harmonic distortio...

Page 37: ...A Audible Visual alarms Line Failure Battery Low Overload System Fault Communications USB or RS232 SNMP card optional Relay card optional ENVIRONMENTAL AND MECHANIC CHARACTERISTICS Protection IP20 Noi...

Page 38: ...ith the following European regulations I LVD Security directive LVD 2014 35 EU about Uninterruptible Power Supply UPS Standard EN IEC 62040 1 2019 II EMC directive 2014 30 EU about electromagnetic com...

Page 39: ...eferring to the Installation Conditions When the customer not clearly proves the systematic realization of regular maintenance operations described in the Operating Manual Equipment deterioration due...

Page 40: ...zigor com Consulte nuestra web para contactar con la red de delegaciones comerciales Refer to our website in order to contact the commercial branches network Veuillez consulter notre page web pour con...