Zimmer DVR1000 Series Installation And Operating Instructions Manual Download

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1 Supporting documents ............................................................................................................................................................... 4

1.1 Notices and graphics in the installation and operating instructions ...............................................................................................................................4

2 Safety notices ...............................................................................................................................................................................5

3 Proper use ....................................................................................................................................................................................6

4 Personnel qualification

................................................................................................................................................................ 6

5 Product description .....................................................................................................................................................................6

5.1 Forces and torques ..............................................................................................................................................................................................................6
5.2 Type plate .............................................................................................................................................................................................................................6

6 Functional description ................................................................................................................................................................. 7

7 Technical data ..............................................................................................................................................................................8

8 Accessories/scope of delivery ................................................................................................................................................... 8

9 Transportation/storage/preservation ......................................................................................................................................... 8

10 Installation ....................................................................................................................................................................................9

10.4.1 Profibus DVR1125PB pin assignment

...............................................................................................................................................................14

10.4.2 Profinet DVR1125PN pin assignment

................................................................................................................................................................15

11 Maintenance ...............................................................................................................................................................................16

12 Decommissioning/disposal ......................................................................................................................................................16

13 Declaration of Incorporation .....................................................................................................................................................17

INSTALLATION AND OPERATING INSTRUCTIONS:

DVR1000

DDOC00221 / b

EN / 2021-11-11

Zimmer GmbH • Im Salmenkopf 5 •



77866 Rheinau, Germany •



+49 7844 9138 0 • www.zimmer-group.com

Summary of Contents for DVR1000 Series

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Rotary distributor DVR1000 series DDOC00221 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ......

Page 3: ...tation storage preservation 8 10 Installation 9 10 1 Installing the product 10 10 2 Installing the energy supply 12 10 3 Installing accessories 12 10 4 Attaching the torque support arm 13 10 4 1 Profi...

Page 4: ...ing these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can...

Page 5: ...manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Zimmer GmbH shall accept no liability for any damage caused by...

Page 6: ...ions The product is designed exclusively for pneumatic operation Direct contact with perishable goods food is not permitted 4 Personnel qualification Installation commissioning and maintenance may onl...

Page 7: ...ion The product avoids interference contours and thus prevents cable breaks damage or tears caused by exposed wires The robot flange and the connecting flange on the tool are the rotating elements The...

Page 8: ...port to ensure that no unexpected movements can occur Before commissioning the product and after transport check all power and communication connections as well as all mechanical connections If the pr...

Page 9: ...e machine before carrying out any work Secure the power supply against unintentional switch on Check the machine for any residual energy Secure the power supply against being switched on unintentional...

Page 10: ...then be installed on the product Open the cover of the assembly window bl bm 7 9 Place the product with the centering device onto the mating part on the robot arm Pay attention to the position of the...

Page 11: ...e to position the tool on the tool flange Use the mounting screws to mount the tool on the tool flange bn Straight pins bo Mounting screw INSTALLATION AND OPERATING INSTRUCTIONS DVR1000 DDOC00221 b EN...

Page 12: ...q Outer edge of tool flange Tool output NOTICE Close off unused connections using suitable dummy plugs The authorized connections that are available can be found in the accessories list on our website...

Page 13: ...ng to DIN ISO 2768 1 Table 1 General tolerances for length measurements Aim for manufacturing at the lower tolerance limit Calculate the pin diameter for the torque support arm using the dimensions fr...

Page 14: ...2 5 M17 7 pin pin M12 5 pin B coded pin Power supply Color Function PE GNYE green yellow Ground 1 2 3 4 5 unassigned 6 unassigned Profibus SHIELD Shielding 1 unassigned 2 WH white Profibus 3 unassign...

Page 15: ...7 7 pin pin M12 4 pin D coded socket Power supply Color Function PE GN green Ground 1 2 3 4 5 unassigned 6 unassigned Profinet SHIELD Shielding 1 GN green Ethernet 2 OG orange Ethernet 3 WHGN white gr...

Page 16: ...o 10 million cycles The maintenance interval may be shortened under the following circumstances Dirty environment Improper use and use that does not comply with the power specifications Ambient temper...

Page 17: ...pecific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for...

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