INSTALLATION AND OPERATING INSTRUCTIONS:
Motor spindle, HF125-002 series
Zimmer GmbH
•
Im Salmenkopf 5
•
77866 Rheinau, Germany
•
+49 7844 9138 0
•
+49 7844 9138 80
•
www.zimmer-group.com
4
EN / 2020-11-25
DDOC00743 / -
Contents
1 Supporting documents ......................................................................................................................................................... 6
2 Notices and graphics in the installation and operating instructions ................................................................................. 6
2.1 Hazard levels of warning notices ...............................................................................................................................................................................6
3 Handling/Transport/Scope of delivery................................................................................................................................ 7
3.1 Handling .......................................................................................................................................................................................................................7
3.2 Transportation data .....................................................................................................................................................................................................7
3.3 Scope of delivery .........................................................................................................................................................................................................7
4 Safety notes
...........................................................................................................................................................................8
5 Proper use .............................................................................................................................................................................
9
6 Personnel qualification .........................................................................................................................................................
9
7 Product description ............................................................................................................................................................
10
7.1 Type plate ...................................................................................................................................................................................................................
10
7.2 Functional description ..............................................................................................................................................................................................
10
7.3 Design of the product ...............................................................................................................................................................................................
10
8 Technical data .....................................................................................................................................................................
12
8.1 Motor ..........................................................................................................................................................................................................................
12
8.2 Clamping state ...........................................................................................................................................................................................................
12
8.3 Standstill monitoring .................................................................................................................................................................................................
12
8.4 Use of thermistors .....................................................................................................................................................................................................
12
8.5 Rotary encoder ..........................................................................................................................................................................................................13
9 Installation
............................................................................................................................................................................
14
9.1 Safety notes ...............................................................................................................................................................................................................
14
9.2 General installation information ...............................................................................................................................................................................
15
9.3 Installing the product ................................................................................................................................................................................................
15
9.4 Installing the power supply .......................................................................................................................................................................................16
9.5 Installing electrical connections ...............................................................................................................................................................................17
9.6 Installing the fluid connections ................................................................................................................................................................................18
9.7 Installing the cooling system ....................................................................................................................................................................................18
9.7.1 Cooling duct connections ..........................................................................................................................................................................
20
9.7.2 Requirements for the mounting surface ...................................................................................................................................................
20
9.7.3 Cooling unit .................................................................................................................................................................................................
20
9.7.4 Requirements for the cooling circuit .........................................................................................................................................................
20
9.8 Tool holder .................................................................................................................................................................................................................
21
10 Commissioning
...................................................................................................................................................................
22
10.1 Safety notes ...............................................................................................................................................................................................................
22
10.2 Checking operational readiness ..............................................................................................................................................................................23
10.3 Tool interface (setting dimensions/clamping force) ...............................................................................................................................................
24
10.3.1 Checking the clamping force ....................................................................................................................................................................
25
10.4 Checking the tool interface (analog sensor and switching states) ........................................................................................................................
25
10.5 Commissioning the cooling system .........................................................................................................................................................................26
10.6 Thermistors ................................................................................................................................................................................................................26
10.6.1 PTC130 thermistor ......................................................................................................................................................................................26
10.6.2 PT1000 thermistor.......................................................................................................................................................................................26
10.7 Grease distribution ....................................................................................................................................................................................................27
11 Operation .............................................................................................................................................................................27
11.1 Safety notes ...............................................................................................................................................................................................................27
11.2 Warm-up cycle at the start of work ..........................................................................................................................................................................28
11.3 Operating temperatures ............................................................................................................................................................................................28
