ZincFive BC 2-300X, Operation Manual

Page 1: ...BC 2 UPS Battery Cabinet OPERATIONS MANUAL BC Series UPS Battery Cabinets Copyright 2023 ZincFive Inc All rights reserved BC 2 500 and 300X...

Page 2: ...Copyright 2023 ZincFive Inc All rights reserved...

Page 3: ...ies UPS Overview 9 Physical Characteristics 10 Setup 11 Power Sequencing 12 Operation 12 Charging 13 Discharging 13 Fan Function 13 Controls Parameters 15 Battery Monitoring System 15 Web Interface 15...

Page 4: ...ANT INSTRUCTIONS AND WARNINGS FOR ZINCFIVE BC SERIES UPS BATTERY CABINET THAT SHOULD BE FOLLOWED DURING INSTALLATION OPERATION STORAGE AND MAINTENANCE OF THE UPS AND BATTERIES FAILURE TO HEED THESE IN...

Page 5: ...ls with insulated handles c Wear rubber gloves and boots d Do not lay tools or metal parts on top of batteries e Disconnect charging source and load prior to installing or maintaining the battery f Re...

Page 6: ...rer le raccordement la terre si une partie de la batterie est d termin e comme tant mise la terre Remarque R f rez vous la fiche de donn es de s curit du Z5 13 80 HSF ou 13 90 USF pour des instruction...

Page 7: ...ding eye protection Notice To limit drift in SOC with extended storage the batteries must not be stored more than six months without recharging If attached to a UPS that remains de energized for a lon...

Page 8: ...e il ne faut pas entreposer les batteries plus de six mois sans les recharger Si reli une ASI qui reste inerte pendant une p riode prolong e ZincFive vous recommande d alimenter l ASI tous les six mo...

Page 9: ...incFive BC Series UPS Overview The BC Series Battery Cabinet is an extremely feature rich design Some of the major design features are highlighted below Low weight and compact cabinet design for easy...

Page 10: ...et as follows 37 Battery Cabinet 37 BC 557Vdc for 13 90 or 559Vdc for 13 80 If Temperature Compensated Voltage TCV is available then Voltage Range is 566Vdc 20 C to 556Vdc 35 C 38 Battery Cabinet 38 B...

Page 11: ...Web interface and verify that the BMS is Online For Cloud Server option external Internet access required refer to Item 1 For Local Server option BX50 internal server refer to the BX50 Manual for how...

Page 12: ...nge to Standby State b The Battery Cabinet will remain in the Standby State and will only begin charging when SOC 90 and all batteries are between 15 C 40 C Set the UPS to charge the Battery Cabinet w...

Page 13: ...e restrictions delineated on the cover sheet 5 2 BMS PARAMETER OPERATION ALARM ERROR CRITICAL ALARM TABLE Item Parameter Number of Batteries Operation Min Max Warning Serious Alarm Critical Alarm Emai...

Page 14: ...trigger an error and open the contactor requiring BMS reset power cycle BC 2 Ultra URS Document N A Revision 1 2 Date Effective 18 Apr 2023 ZincFive Corporation Page 40 of 50 This document contains pr...

Page 15: ...e State of Charge SOC and State of Health SOH The R3000 U module provides for remote monitoring of the BMS and battery status Checking data via USB This can provide 1 2 month s worth of logging data f...

Page 16: ...t the Assigned Systems tab and select the system to be monitored System Status The System Summary page shows the attributes of the system Connect Status On Off SOC Percentage System Status Voltage Sys...

Page 17: ...ts are cleared Ready for operation Charge Charging from UPS contactor closed Discharge Discharging powering UPS Error Unknown error check alarm status Note Time zone can be adjusted by selecting the s...

Page 18: ...RE_WARNING Just Warning 8 2 Low temperature when charging Warning Battery Temperature 20C Battery Temperature Close to Low Limit for Charging N A Just Warning 4 Serious Current 160A persistant for 15...

Page 19: ...all the secondary processing units and status of the digital inputs outputs Clicking on any one of the Secondary Processing Unit icons will show the detailed voltages and temperature readings for the...

Page 20: ...20 Operations Manual Historical System Data System voltage temperature and current over time can be displayed by clicking on the Historical Data tab...

Page 21: ...to download the historical data in a comma separated values CSV format formatted file Note by clicking the stop watch icon in the top right the system will be set to update measurements every second T...

Page 22: ...able tab will show the battery voltages and temperatures in table format Line Graph Clicking on the Line Graph will allow you to specify the start and end time for the monitoring data to be shown Then...

Page 23: ...fter pressing Download to server wait several minutes for the Status to indicate Download Complete Click on the Download Complete link in the Status column to to download the data to your local system...

Page 24: ...owing Service States Service Pre Standby Standby Charge Discharge Error Previous Timestamp State Previous State Error Msg Error Message when in Error State Battery System Voltage Inverter Voltage Supp...

Page 25: ...atteries by 1 2V If they do then that battery has lost a cell and will need to be replaced for the system to function properly Conditions where the BMS intervenes Charging Contactor Opens When chargin...

Page 26: ...tions and measure voltages around those batteries Try to plug and re plug the SPU connections near batteries and in the BMS box Maintenance Instructions ONLY AUTHORIZED PERSONNEL CAN PERFORM MAINTENAN...

Page 27: ...ery replacement procedure Upon completion of this procedure select the battery has been replaced in the maintenance tab and select the replace icon If all batteries are replaced select the SOH Reset t...

Page 28: ...to reassemble cabinet THIRD ANGLE PROJECTION REMOVE DOOR AND SEISMIC BRACES AND INSTALL TRAY SUPPORT BRACKETS AS SHOWN PULL BATTERY TRAY OUT FULLY TO SERVICE COMPONENTS DO NOT ATTEMPT TO PULL BATTERY...

Page 29: ...side of C B on negative cables to get current measurements 2 Make sure the System Activity displays Standby State 3 Open current calibration window on the Web interface by pressing the Calibration ico...

Page 30: ...are as accurate as possible 13 This is the end of calibration for Charge current 14 Select Calibration Type to be Discharge Current 15 Repeat steps 6 to 8 16 Start discharging the batteries so that th...

Page 31: ...Copyright 2023 ZincFive Inc All rights reserved...

Page 32: ...ZincFive Inc 20170 SW 112th Ave Tualatin Oregon 97062 zincfive com support 01100 00400 00105 rev B01 Copyright 2023 ZincFive Inc All rights reserved...