background image

18  |  Operations Manual

Alarm List

Int

erf

ace

 Di

spl

ay

CS

V

W

arni

ng

Str

ing

 Vo

lta

ge

 > 3

6S

 - 5

47

V, 

37

S -

 56

2V

, 3

8S

 - 57

8V

, 39

S -

 59

3V

Sy

ste

m V

olt

ag

e C

los

e t

o H

igh

 Li

mi

t

N/A

Ju

st 

W

arn

ing

Cr

itic

al

Str

ing

 Vo

lta

ge

 > 3

6S

 - 5

55

V, 

37

S -

 57

0V

, 3

8S

 - 58

5V

, 39

S -

 60

0V

Sy

ste

Vo

lta

ge

 Ex

ce

ed

ed

 Hi

gh

 Li

mi

t

STR

IN

G_

OV

ER

_V

OL

TA

GE

Ju

st 

W

arn

ing

W

arni

ng

Po

we

<1

50

kW

:         S

tri

ng

 Vo

lta

ge

 < 3

6S

 - 3

98

V, 3

7S

 - 4

09

V, 3

8S

 - 4

20

V, 3

9S

 - 4

31

V

15

0 -

 19

9k

W

: S

tri

ng

 Vo

lta

ge

 < 3

6S

 - 3

92

V, 

37

S -

 40

3V

, 3

8S

 - 4

14

V, 

39

S -

 42

5V

20

0-2

49

kW

 :  S

tri

ng

 Vo

lta

ge

 < 3

6S

 - 3

84

V, 

37

S -

 39

4V

, 3

8S

 - 4

05

V, 

39

S -

 41

6V

25

0-2

99

kW

:   S

tri

ng

 Vo

lta

ge

 < 3

6S

 - 3

74

V, 

37

S -

 38

5V

, 3

8S

 - 3

95

V, 

39

S -

 40

5V

>3

00

kW

:         S

tri

ng

 Vo

lta

ge

 < 3

6S

 - 3

60

V, 3

7S

 - 3

70

V, 3

8S

 - 3

80

V, 3

9S

 - 3

90

V

Sy

ste

m V

olt

ag

e C

los

e t

o L

ow

 Li

mi

t

ST

RIN

G_V

OL

TA

GE

_C

LO

SE

_T

O_

LO

W

_L

IM

IT

Ju

st 

W

arn

ing

Se

rio

us

Str

ing

 Vo

lta

ge

 < 3

6S

 - 3

60

V, 

37

S -

 37

0V

, 3

8S

 - 38

0V

, 39

S -

 39

0V

Sy

ste

m V

olt

ag

e A

t L

ow

 Li

mi

t

STR

IN

G_

VO

LTA

GE_

LO

W

Ju

st 

W

arn

ing

Cr

itic

al

Str

ing

 Vo

lta

ge

 < 3

6S

 - 3

46

V, 

37

S -

 35

6V

, 3

8S

 - 36

5V

, 39

S -

 37

4V

Sy

ste

Vo

lta

ge

 Ex

ce

ed

ed

 Lo

Lim

it

STR

IN

G_

UN

DE

R_

VO

LTA

GE

Ju

st 

W

arn

ing

W

arni

ng

Mo

no

blo

ck

 Vo

lta

ge > 1

5.5

V

TB

D

TB

D

Ju

st 

W

arn

ing

Cr

itic

al

Mo

no

blo

ck

 Vo

lta

ge > 1

5.6

V

Sing

le 

Ba

tte

ry 

Vo

lta

ge

 Hi

ghe

r t

ha

n M

ax

im

um

 Ope

rat

ing

 Vo

lta

ge

. S

erv

ice

 

Sy

ste

m.

MON

OB

LOC

K_

OV

ER

_V

OL

TA

GE

Ju

st 

W

arn

ing

4

1

SB

UV

Cr

itic

al

Mo

no

blo

ck

 Vo

lta

ge < 7

.5V

Sing

le 

Ba

tte

ry 

Vo

lta

ge

 Lo

we

r t

ha

n M

ini

mum

 Ope

rat

ing

 Vo

lta

ge

. R

epl

ac

Ba

tte

ry.

MON

OB

LOC

K_

LOW

_V

OL

TA

GE

Ju

st 

W

arn

ing

Cus

to

W

arni

ng

 

Nu

mb

er L

ow

 Vo

lta

ge

 M

on

ob

loc

ks =

 1.

 Vo

lt <

 10

V

Nu

mb

er L

ow

 Vo

lta

ge

 M

on

ob

loc

ks =

 1.

 Ch

ec

k B

att

ery

 #x

.

MON

OB

LOC

K_

LOW

_V

OL

TA

GE

_S

IN

GL

E_

W

AR

NI

NG

Ju

st 

W

arn

ing

Cus

to

W

arni

ng

 

Nu

mb

er L

ow

 Vo

lta

ge

 M

on

ob

loc

ks =

 2.

 Vo

lt <

 10

V

Nu

mb

er L

ow

 Vo

lta

ge

 M

on

ob

loc

ks =

 2.

 Ch

ec

k B

att

ery

 #x

, #

y.

MON

OB

LOC

K_

LOW

_V

OL

TA

GE

_D

UA

L_

W

AR

NI

NG

Ju

st 

W

arn

ing

Cus

to

Se

rio

us

Nu

mb

er L

ow

 Vo

lta

ge

 M

on

ob

loc

ks >

= 3

. V

olt

 < 1

0V

Nu

mb

er o

f L

ow

 Vo

lta

ge

 M

on

ob

loc

ks

 Ex

ce

ed

ed

 Lim

it. C

he

ck

 Ba

tte

ry #

x, #

y, #

z

MON

OB

LOC

K_

LOW

_V

OL

TA

GE

_T

HR

EE

_OR

_M

OR

E_

W

AR

NI

NG

Ju

st 

W

arn

ing

Se

rio

us

 Ba

tter

y T

em

per

atu

re 

> 5

5C

Ba

tte

ry 

Te

mpe

rat

ur

e A

t H

igh 

Lim

it dur

ing

 Cha

rge

.

CH

EC

K TER

MI

NA

L C

ON

NE

CTI

ON

.  R

EP

LAC

E B

ATTE

RY 

IF 

NE

CES

SA

RY.

Ju

st 

W

arn

ing

Cr

itic

al

 Ba

tter

y T

em

per

atu

re 

> 6

5C

Ba

tte

ry 

Te

mpe

rat

ur

e E

xc

ee

de

d H

igh 

Lim

it dur

ing

 Cha

rge

.

CH

AR

GE_

SIN

GL

E_

OV

ER

TEM

P

Ju

st 

W

arn

ing

W

arni

ng

 Ba

tter

y T

em

per

atu

re 

> 7

5C

Ba

tte

ry 

Te

mpe

rat

ur

e C

los

e t

o H

igh 

Lim

it dur

ing

 Di

scha

rge

.

CH

EC

K TER

MI

NA

L C

ON

NE

CTI

ON

.  R

EP

LAC

E B

ATTE

RY 

IF 

NE

CES

SA

RY.

Ju

st 

W

arn

ing

Cr

itic

al

 Ba

tter

y T

em

per

atu

re 

> 8

5C

Ba

tte

ry 

Te

mpe

rat

ur

e E

xc

ee

de

d H

igh 

Lim

it dur

ing

 Di

scha

rge

DI

SC

HAR

GE_

SIN

GL

E_

OV

ER

TEM

P

Ju

st 

W

arn

ing

Cus

to

W

arni

ng

 

Num

be

r H

igh 

Te

mpe

rat

ur

e M

ono

blo

ck

s =

 1

Num

be

r H

igh 

Te

mpe

rat

ur

e M

ono

blo

ck

s =

 1. 

Che

ck

 Ba

tte

ry 

#x

.

MO

NO

BL

OC

K_T

EM

PE

RA

TU

RE

_S

IN

GL

E_W

AR

NI

NG

. C

hec

k T

erm

ina

l

Ju

st 

W

arn

ing

Cus

to

W

arni

ng

 

Num

be

r H

igh 

Te

mpe

rat

ur

e M

ono

blo

ck

s =

 2

Num

be

r H

igh 

Te

mpe

rat

ur

e M

ono

blo

ck

s =

 2. 

Che

ck

 Ba

tte

ry 

#x

, #

y.

MO

NO

BL

OC

K_

TE

MP

ER

ATU

RE

_D

UA

L_

W

AR

NI

NG

Ju

st 

W

arn

ing

Cus

to

Se

rio

us

Num

be

r H

igh 

Te

mpe

rat

ur

e M

ono

blo

ck

s >

= 3

Num

be

r o

f H

igh 

Te

mpe

rat

ur

e M

ono

blo

ck

s E

xc

ee

de

d L

im

it. 

Che

ck

 

Ba

tte

ry #

x, #

y, #

z

MO

NO

BL

OC

K_

TEM

PER

AT

UR

E_

TH

REE_

OR

_M

OR

E_

W

AR

NI

NG

Ju

st 

W

arn

ing

8

2

Lo

tem

pe

rat

ur

e w

he

cha

rgi

ng

W

arni

ng

 Ba

tter

y T

em

per

atu

re 

< 2

0C

Ba

tte

ry T

em

pe

rat

ur

e C

los

e t

o L

ow

 Li

mi

t fo

r C

ha

rgi

ng

N/A

Ju

st 

W

arn

ing

-4

Se

rio

us

Cu

rre

nt

 > 1

60

A p

ers

ist

an

t fo

r 1

5 s

ec

on

ds

Fa

st C

ha

rge

 Cu

rre

nt

 At

 Hi

gh

 Li

mi

t

CH

AR

GE

_C

UR

RE

NT

_H

IG

H

Op

en

 Co

nt

ac

to

r, R

ese

t a

fte

r 1

35

 se

c.

N/A

Err

or

Cu

rre

nt

 > 1

00

0A

Cha

rge

 Cur

rent

 Ex

ce

ede

d H

igh 

Lim

it. 

Fix

 Iss

ue

, R

ese

t B

MS

 re

qui

red.

FA

ST

CH

AR

GE

_O

VE

RC

UR

RE

NT

_FI

X_

ISSU

E_

RE

SE

T_

BM

S

Ope

n C

ont

ac

to

r, D

oc

um

ent

 tha

t t

his

 er

ro

r is

 

lat

ch

ed

 an

d c

an

 on

ly b

e r

ese

t b

y B

MS

 re

set

.

Se

rio

us

Cu

rre

nt

 < -

12

00

A

Di

scha

rge

 Cur

rent

 At

 Hi

gh 

Lim

it

DI

SC

HA

RG

E_

CU

RRE

NT

_H

IG

H

Ju

st 

W

arn

ing

Cr

itic

al

Cu

rre

nt

 < -

13

00

A

Di

scha

rge

 Cur

rent

 Ex

ce

ede

d H

igh 

Lim

it

DI

SC

HA

RG

E_

OV

ERC

URRE

NT

Ju

st 

W

arn

ing

11

-20

Di

ode

 te

mpe

rat

ur

e

Se

rio

us

Di

od

e t

em

p >

 10

0

Sy

ste

tem

pe

rat

ur

e #

1 t

oo

 hi

gh 

– T

he

 cha

rge

 bl

oc

king

 di

ode

 

tem

per

atu

re 

ex

ceed

ed

 10

0C

DI

OD

E_

TEM

PER

AT

UR

E_

HI

GH

_ER

RO

R

Ju

st 

W

arn

ing

12

-20

Co

nt

ac

to

r t

em

pe

rat

ur

e

Se

rio

us

Co

nt

ac

to

r t

em

p >

 15

0

Sy

ste

tem

pe

rat

ur

e #

2 t

oo

 hi

gh 

– T

he

 co

nt

ac

to

r t

em

pe

rat

ur

e e

xc

ee

de

15

0C

CO

NTA

CTO

R_

TE

MP

ER

ATU

RE

_H

IG

H_

ER

RO

R

Ju

st 

W

arn

ing

Cus

to

W

arni

ng

 

AD

Ah

<0

 an

d C

ur

ren

t <

4 A

 an

d S

tri

ng

 vo

lta

ge

< (

BP

OV

-14

V)

Cha

rge

 Co

mpl

ete

d B

elo

Lo

we

r V

olt

ag

e T

hr

esho

ld. 

Sy

ste

Unde

rcha

rge

d.

CH

AR

GE

_F

IN

ISH

ED

_S

TR

IN

G_

VO

LTA

GE

_L

OW

_W

AR

NI

NG

Co

nt

ac

to

r O

pe

n, 

EO

C

Cus

to

Se

rio

us

AD

Ah

 < -

40

Ah

Sy

ste

50

Ov

erc

ha

rge

 Er

ro

r

EX

CES

SIV

E O

VER

CH

AR

GE_

ER

RO

R

Co

nt

ac

to

r O

pe

n, 

EO

C

14

N/A

Co

nt

ac

to

r s

tuc

k c

los

ed 

in 

Sta

ndB

y

Err

or

Sta

nd

By

 AN

D C

ur

ren

t >

 2A

 AN

D (

Str

ing

 Vo

lta

ge

 = I

nv

ert

er V

olt

ag

e)(

+/-

5V

)

Co

nt

ac

to

r S

tu

ck

 Cl

os

ed

.  F

ix I

ssu

e, R

ese

t B

MS

 re

qu

ire

d.

CO

NT

AC

TO

R_

ST

UC

K_

CL

OSE

D_

FIX

_ISSU

E_

RE

SE

T_

BM

S

Ju

st 

W

arn

ing

, D

oc

ume

nt

 th

at 

th

is e

rro

r is

 

lat

ch

ed

 an

d c

an

 on

ly b

e r

ese

t b

y B

MS

 re

set

.

15

N/A

R3

00

0 o

ve

r t

em

pe

rat

ur

e

Cr

itic

al

R3

00

0 t

em

p >

 75

 C

R3

00

0 T

em

pe

rat

ur

e E

xc

ee

de

d H

igh 

Lim

it

N/A

Ju

st 

W

arn

ing

16

-2

M8

00

 ov

er 

tem

pe

rat

ur

e

Cr

itic

al

M800 

tem

p >

 100 

C

BM

S T

em

pe

rat

ur

e E

xc

ee

de

d H

igh 

Lim

it

BM

S_

TEM

PER

AT

UR

E_

HI

GH

Ju

st 

W

arn

ing

17

N/A

Ba

tte

ry 

Lo

vo

lta

ge

 

Po

sit

ion 

W

arni

ng

Cus

to

Se

rio

us

Ba

ttl

ow

 > 5

 fo

r 1

 ba

tte

ry O

R b

att

ery

 vo

lta

ge

 < 8

.6V

 

Lo

Pe

rfo

rm

an

ce

 Ba

tte

ry.

 Re

pla

ce

 Ba

tte

ry 

#x

N/A

Ju

st 

W

arn

ing

18

N/A

Ba

tte

ry 

Hi

gh

 Te

mp

era

tu

re 

Po

sit

ion 

W

arni

ng

Cus

to

Se

rio

us

Nu

m B

att

 T H

igh

 > 5

 fo

r 1

 ba

tte

ry

Hi

gh

 Te

mp

era

tu

re 

Ba

tte

ry.

 Re

pla

ce

 Ba

tte

ry 

#x

N/A

Ju

st 

W

arn

ing

19

0.5

Suppl

y v

olt

ag

e l

ow

Cr

itic

al

Su

pp

ly v

olt

ag

e <

 21

V

BM

S P

ow

er 

Suppl

y E

xc

ee

de

d L

ow

 Li

mi

t

 SU

PP

LY

_V

OL

TA

GE

_L

OW

Ju

st 

W

arn

ing

20

-0.

5

Suppl

y v

olt

ag

e hi

gh

Cr

itic

al

Suppl

y v

olt

ag

e >

 32

.5V

BM

S P

ow

er 

Suppl

y E

xc

ee

de

d H

igh 

Lim

it

 SU

PP

LY

_V

OL

TA

GE

_H

IG

H

Ju

st 

W

arn

ing

21

N/A

Lo

st 

Co

mm

uni

ca

tio

n

W

arni

ng

On

e o

r m

or

e S

PU

 lo

st C

AN

 co

mm

un

ica

tio

n

SP

U L

os

t C

om

muni

ca

tio

n. 

Che

ck

 CA

N c

onne

cti

ons

.

 LOS

T_

COM

MU

NI

CA

TION

 

Ju

st 

W

arn

ing

22

N/A

OC

V

Cr

itic

al

Ov

er V

olt

ag

e C

he

ck

. O

CV

 < 1

3V

 w

he

n e

nt

ers

 St

an

db

y a

fte

r C

ha

rge

 st

ate

Sin

gle

 Ba

tte

ry L

ow

 OC

V

SIN

GL

E_

BA

TT

ER

Y_

LO

W

_O

CV

Ju

st 

W

arn

ing

2

BP

UV

5

Ba

ttl

ow

Ac

tio

1

BP

OV

Ite

m #

UR

S P

ara

me

ter

Me

ssa

ge

 Ty

pe

Co

ndi

tio

n

De

scri

pti

ons

3

6

Ov

er 

Te

mp

era

tu

re

(Ch

arg

e)

Ov

er 

Te

mp

era

tu

re

(D

isc

ha

rge)

7

Nu

m B

att

 T H

igh

-10

N/A

9

Ov

er c

urr

en

t w

he

n f

ast

 

ch

arg

e

10

Ov

er 

cur

rent

 w

he

dis

cha

ng

e

13

AD

Ah

6.5

N/A

De

fau

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Summary of Contents for BC 2-300X

Page 1: ...BC 2 UPS Battery Cabinet OPERATIONS MANUAL BC Series UPS Battery Cabinets Copyright 2023 ZincFive Inc All rights reserved BC 2 500 and 300X...

Page 2: ...Copyright 2023 ZincFive Inc All rights reserved...

Page 3: ...ies UPS Overview 9 Physical Characteristics 10 Setup 11 Power Sequencing 12 Operation 12 Charging 13 Discharging 13 Fan Function 13 Controls Parameters 15 Battery Monitoring System 15 Web Interface 15...

Page 4: ...ANT INSTRUCTIONS AND WARNINGS FOR ZINCFIVE BC SERIES UPS BATTERY CABINET THAT SHOULD BE FOLLOWED DURING INSTALLATION OPERATION STORAGE AND MAINTENANCE OF THE UPS AND BATTERIES FAILURE TO HEED THESE IN...

Page 5: ...ls with insulated handles c Wear rubber gloves and boots d Do not lay tools or metal parts on top of batteries e Disconnect charging source and load prior to installing or maintaining the battery f Re...

Page 6: ...rer le raccordement la terre si une partie de la batterie est d termin e comme tant mise la terre Remarque R f rez vous la fiche de donn es de s curit du Z5 13 80 HSF ou 13 90 USF pour des instruction...

Page 7: ...ding eye protection Notice To limit drift in SOC with extended storage the batteries must not be stored more than six months without recharging If attached to a UPS that remains de energized for a lon...

Page 8: ...e il ne faut pas entreposer les batteries plus de six mois sans les recharger Si reli une ASI qui reste inerte pendant une p riode prolong e ZincFive vous recommande d alimenter l ASI tous les six mo...

Page 9: ...incFive BC Series UPS Overview The BC Series Battery Cabinet is an extremely feature rich design Some of the major design features are highlighted below Low weight and compact cabinet design for easy...

Page 10: ...et as follows 37 Battery Cabinet 37 BC 557Vdc for 13 90 or 559Vdc for 13 80 If Temperature Compensated Voltage TCV is available then Voltage Range is 566Vdc 20 C to 556Vdc 35 C 38 Battery Cabinet 38 B...

Page 11: ...Web interface and verify that the BMS is Online For Cloud Server option external Internet access required refer to Item 1 For Local Server option BX50 internal server refer to the BX50 Manual for how...

Page 12: ...nge to Standby State b The Battery Cabinet will remain in the Standby State and will only begin charging when SOC 90 and all batteries are between 15 C 40 C Set the UPS to charge the Battery Cabinet w...

Page 13: ...e restrictions delineated on the cover sheet 5 2 BMS PARAMETER OPERATION ALARM ERROR CRITICAL ALARM TABLE Item Parameter Number of Batteries Operation Min Max Warning Serious Alarm Critical Alarm Emai...

Page 14: ...trigger an error and open the contactor requiring BMS reset power cycle BC 2 Ultra URS Document N A Revision 1 2 Date Effective 18 Apr 2023 ZincFive Corporation Page 40 of 50 This document contains pr...

Page 15: ...e State of Charge SOC and State of Health SOH The R3000 U module provides for remote monitoring of the BMS and battery status Checking data via USB This can provide 1 2 month s worth of logging data f...

Page 16: ...t the Assigned Systems tab and select the system to be monitored System Status The System Summary page shows the attributes of the system Connect Status On Off SOC Percentage System Status Voltage Sys...

Page 17: ...ts are cleared Ready for operation Charge Charging from UPS contactor closed Discharge Discharging powering UPS Error Unknown error check alarm status Note Time zone can be adjusted by selecting the s...

Page 18: ...RE_WARNING Just Warning 8 2 Low temperature when charging Warning Battery Temperature 20C Battery Temperature Close to Low Limit for Charging N A Just Warning 4 Serious Current 160A persistant for 15...

Page 19: ...all the secondary processing units and status of the digital inputs outputs Clicking on any one of the Secondary Processing Unit icons will show the detailed voltages and temperature readings for the...

Page 20: ...20 Operations Manual Historical System Data System voltage temperature and current over time can be displayed by clicking on the Historical Data tab...

Page 21: ...to download the historical data in a comma separated values CSV format formatted file Note by clicking the stop watch icon in the top right the system will be set to update measurements every second T...

Page 22: ...able tab will show the battery voltages and temperatures in table format Line Graph Clicking on the Line Graph will allow you to specify the start and end time for the monitoring data to be shown Then...

Page 23: ...fter pressing Download to server wait several minutes for the Status to indicate Download Complete Click on the Download Complete link in the Status column to to download the data to your local system...

Page 24: ...owing Service States Service Pre Standby Standby Charge Discharge Error Previous Timestamp State Previous State Error Msg Error Message when in Error State Battery System Voltage Inverter Voltage Supp...

Page 25: ...atteries by 1 2V If they do then that battery has lost a cell and will need to be replaced for the system to function properly Conditions where the BMS intervenes Charging Contactor Opens When chargin...

Page 26: ...tions and measure voltages around those batteries Try to plug and re plug the SPU connections near batteries and in the BMS box Maintenance Instructions ONLY AUTHORIZED PERSONNEL CAN PERFORM MAINTENAN...

Page 27: ...ery replacement procedure Upon completion of this procedure select the battery has been replaced in the maintenance tab and select the replace icon If all batteries are replaced select the SOH Reset t...

Page 28: ...to reassemble cabinet THIRD ANGLE PROJECTION REMOVE DOOR AND SEISMIC BRACES AND INSTALL TRAY SUPPORT BRACKETS AS SHOWN PULL BATTERY TRAY OUT FULLY TO SERVICE COMPONENTS DO NOT ATTEMPT TO PULL BATTERY...

Page 29: ...side of C B on negative cables to get current measurements 2 Make sure the System Activity displays Standby State 3 Open current calibration window on the Web interface by pressing the Calibration ico...

Page 30: ...are as accurate as possible 13 This is the end of calibration for Charge current 14 Select Calibration Type to be Discharge Current 15 Repeat steps 6 to 8 16 Start discharging the batteries so that th...

Page 31: ...Copyright 2023 ZincFive Inc All rights reserved...

Page 32: ...ZincFive Inc 20170 SW 112th Ave Tualatin Oregon 97062 zincfive com support 01100 00400 00105 rev B01 Copyright 2023 ZincFive Inc All rights reserved...

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