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Installation Instructions  |  11

Shipping and Unpacking

The Battery Cabinet comes fully assembled and is shipped in an Air Ride Truck to limit vibrational damage. The cabinet will 

be shipped upright on a pallet.

CAUTION: 

The Cabinet has a high center of gravity (39.2”) – use caution when moving.

Upon arrival follow these steps:
1. Inspect the outside of the cabinet for damage prior to signing for release.

 

Visible Damage

• 

It is the responsibility of the person receiving the shipment to 

inventory and fully inspect all materials against the bill of lading 

or weigh bill IMMEDIATELY while the carrier representative is still 

present. Ensure that all items are accounted for, including number 

of skids and quantity of boxes. Also note any visible external 

damage that may have occurred during transit. Make all applicable 

notations on the delivery receipt before signing and file a damage 

report with the carrier.

• 

Examine the TILT and SHOCK sensor on the cabinet. Both are just 

notifications to show the unit may have been exposed to excessive 

forces and that inspection is required to ensure no damage was 

done. Units received should be accepted from the shipper, but the 

activation must be noted with the shipper at time of acceptance.  

2. Remove foam wrap, protectors, and clear plastic over the battery cabinet. 

3. There are NO strap downs on the batteries. Everything will remain secure in 

place. 

4. Perform a visual inspection of the cabinet. 

a. Open the door and examine all the batteries/drawers to make sure

everything is still secure and attached. 

b. Check seismic brackets to ensure bolts are present and secure

c. Check torque seal markers on batteries

d. Concealed Damage

• 

Immediately unpack the system and check for any concealed damage. Check the materials received against 

the detailed packing list to verify the quantity and the condition as complete and satisfactory.

• 

Note observations of any liquid or crystallized elecotrolyte on the sides of the batteries.

e.  Return of Damaged Goods

• 

For product returns, please contact a ZincFive support representative to obtain a return material 

authorization (RMA).

5. Save the packaging material in the event a return is needed. ZincFive does not 

warranty product damage from return shipping unless it is shipped in approved 

packaging. Carefully move the cabinet to the install location using necessary fork lift / 

pallet jack

a. Remove bolts holding cabinet to pallet 

b. Spread forks as wide as possible when lifting.

c. Keep as low as possible to keep center of gravity as low as possible.

d. The cabinet has been designed to be movable while fully loaded with batteries.

NOTES: 

 

• 

DO NOT LIFT from the top of the cabinet as it will not support the frame weight.

• 

Refer to Appendix A for additional moving details.

Figure 1. Palletized Battery  

Cabinet Packaging

ZincFive, Inc.

20170 SW 112th Ave.

Tualatin, Oregon 97062

Summary of Contents for BC 2-500

Page 1: ...DRAWN MATERIAL INTERPRET GEOMETRIC TOLERANCING PER ANSI Y14 5 2009 PROPRIETARY AND THE INFORMATION CO DRAWING IS THE SOLE ZINCFIVE ANY REPRO OR AS A WHOLE WITH PERMISSION OF ZINCFI DIMENSIONS ARE IN m...

Page 2: ...Copyright 2023 ZincFive Inc All rights reserved...

Page 3: ...s Manual 5 Disclaimer 6 Safety 6 Safety Symbols 7 Battery Safety 8 Battery Warnings and Cautions 8 Specifications 9 Safety Precautions 9 Tools 10 Pr cautions de s curit 10 Outils 11 Shipping and Unpac...

Page 4: ...product returns please contact a ZincFive support representative to obtain a return material authorization RMA ZincFive Inc 20170 SW 112th Ave Tualatin Oregon 97062 Customer is responsible to properly...

Page 5: ...ort representative visit zincfive com support or call 888 517 7776 Disclaimer While efforts have been made to ensure the accuracy and validity of information contained in the document ZincFive assumes...

Page 6: ...rotective Earth Ground Symbol Used to designate a connection point to ground CAUTION Symbol DANGER An electrical danger exists in this area Use extreme caution at all times DANGER Symbol Symbole d att...

Page 7: ...tools with insulated handles c Wear rubber gloves and boots d Do not lay tools or metal parts on top of batteries e Disconnect charging source and load prior to installing or maintaining the battery...

Page 8: ...Retirer le raccordement la terre si une partie de la batterie est d termin e comme tant mise la terre Remarque R f rez vous la fiche de donn es de s curit du Z5 13 80 HSF ou 13 90 USF pour des instruc...

Page 9: ...ge the batteries must not be stored more than six months without recharging If attached to a UPS that remains de energized for a long period ZincFive recommends you energize the UPS system every six m...

Page 10: ...dur e il ne faut pas entreposer les batteries plus de six mois sans les recharger Si reli une ASI qui reste inerte pendant une p riode prolong e ZincFive vous recommande d alimenter l ASI tous les si...

Page 11: ...ap downs on the batteries Everything will remain secure in place 4 Perform a visual inspection of the cabinet a Open the door and examine all the batteries drawers to make sure everything is still sec...

Page 12: ...d always wear proper safety equipment including eye protection The cabinet voltage will exceed 500V between some of the batteries components 1 Inspection of the Batteries installed a Visual and torque...

Page 13: ...connection b Positive conductor s will be attached to Terminal 1 top of breaker c Negative conductor s will be attached to Terminal 3 top of breaker d The circuit breaker torque and wire details Torqu...

Page 14: ...ls Use 75 90 C rated or higher between 14 to 10 AWG 2 5 to 5 0 mm2 solid stranded copper b AC GND connects to temrinal block and requires 9MM stripped length Torque screws to 0 7Nm 6 19in lb Faceplate...

Page 15: ...S top Box are secure and the proper BX 50 to cabinet configuration has been completed by an authorized service personnel Figure 6 AC Input wiring on right side at front of cabinet and ON OFF Switch Fi...

Page 16: ...anzenbms com c The system will begin in Pre standby state until DC Power is applied d Confirm all batteries are within 0 3V of one another Since all batteries ship between 30 50 State of Charge it is...

Page 17: ...STRIP DETAILS ON SHEETS 14 AND 15 FOR ADDITIONAL 7 INFORMATION INSTALL THE DOORS AND LOCK WHEN NOT OPEN FOR MAINTENANCE 8 THE CABINET IS RATED FOR SEISMIC INSTALLATIONS ACCORDING TO IBC 2018 CONTACT Z...

Page 18: ...18 Installation Instructions Appendix B BUSBAR BATTERY POSITIVE TERMINAL BATTERY NEGATIVE TERMINAL 10 9 12 13 14 8 9 1 N m 0 9 N m OBSERVE LOCATION THERMISTOR IN STACKUP H02 C D E 4 3 2 1...

Page 19: ...Installation Instructions 19 Appendix C...

Page 20: ...20 Installation Instructions Notes...

Page 21: ...Copyright 2023 ZincFive Inc All rights reserved...

Page 22: ...ZincFive Inc 20170 SW 112th Ave Tualatin Oregon 97062 zincfive com support 01100 00400 00104 rev H03 Copyright 2023 ZincFive Inc All rights reserved...

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