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Installation Instructions  |  17

Appendix A

THIRD ANGLE PROJECTION

SPREAD FORKS TO FULL WIDTH OF CABINET.

ENSURE FORKS AND INSERTED FULLY AND LONG ENOUCH TO SUPPORT 

ENTIRE DEPTH OF CABINET, OR CABINET MAY TIP DURING TRANSPORT.

MAXIMUM TILT ANGLE 

±15° FRONT-TO-BACK

MAXIMUM TILT ANGLE 

±10° SIDE-TO-SIDE

CAUTION:

HIGH CENTER OF MASS - USE CAUTION WHEN MOVING CABINET

ONLY PERSONNEL TRAINED TO MOVE HEAVY EQUIPMENT SHOULD HANDLE TH

ESE BATTERY 

SYSTEMS.

USE A FORKLIFT OR SIMILAR DEVICE WITH APPROPRIATE LIFTING CAPAC

ITY TO LIFT THE 

CABINET.

NOTE THE CENTER OF MASS LOCATION.

MOVE SLOWLY WHEN HANDLING. AVOID BOUNCING THE CABINET WHILE MOV

ING. THE 

CABINET COULD FALL FORWARD/REARWARD OR SIDEWAYS IF HANDLED ROUG

HLY.

CABINETS ARE HEAVY.  APPROPRIATELY RATED FORKLIFTS OR SIMILAR D

EVICES SHOULD BE 

USED TO MOVE THE CABINET.

ENSURE FLOORS ARE LEVEL AND RATED TO CARRY THE WEIGHT OF THE CA

BINET.

PROCEDURE FOR BATTERY CABINET INSTALLATION:

REMOVE SIDE PANELS AND TIGHTEN ALL ELECTRICAL POWER CONNECTIONS

 ON 

1.

BATTERY TERMINALS UPON DELIVERY OF CABINET.  SEE SHEETS 3 AND 6

 FOR 

ADDITIONAL INFORMATION.

INSTALL FLOOR ANCHORS OR DRILL FLOOR HOLES TO ALIGN WITH CABINE

T AS 

2.

SHOWN ON SHEET 2.

MOVE CABINET INTO POSITION OVER OR ONTO FLOOR ANCHORS AND INSTA

LL 

3.

ANCHORS.

INSTALL ANY ADDITIONAL ADJACENT CABINETS AND FASTENER THEM TOGE

THER THRU 

4.

THE CORNER POSTS.  REFER TO SHEET 4 FOR ADDITIONAL INFORMATION.

INSTALL THE BUSBARS AS SHOWN ON SHEETS 7 AND 8.

5.

ROUTE AND INSTALL THE DATA CABLES AS SHOWN ON SHEETS 7-13.

6.

SEE SCHEMATIC AND BARRIER STRIP DETAILS ON SHEETS 14 AND 15 FOR

 ADDITIONAL 

7.

INFORMATION.

INSTALL THE DOORS AND LOCK WHEN NOT OPEN FOR MAINTENANCE.

8.

THE CABINET IS RATED FOR SEISMIC INSTALLATIONS ACCORDING TO IBC

 2018.  CONTACT 

ZINCFIVE FOR SEISMIC INSTALLATION OPTIONS.  INSTALL THE SEISMIC

 KIT ON THE FRONT OF 

THE CABINET AS NECESSARY.  REFER TO SHEET 4 FOR ADDITIONAL INFO

RMATION.

>IMPORTANT<

REVIEW THE DRAWINGS AND READ ALL 

INFORMATION BEFORE PROCEEDING WITH MOVING 

AND INSTALLING THE BATTERY CABINET.

CAUTION: HIGH VOLTAGE, RISK OF ELECTRICAL SHOCK

FOLLOW ALL SAFETY PRECAUTIONS WHEN WORKING ON THIS SYSTEM

ALWAYS WEAR PROPER PPE, INCLUDING EYE PROTECTION 

GENERAL NOTES:

ONLY QUALIFIED TECHNICIANS SHOULD PERFORM INSTALLATION OR 

MAINTENANCE OF THIS BATTERY SYSTEM.

ALL TOOLS SHOULD BE INSULATED TO PREVENT ELECTRICAL SHOCK.

OPEN DISCONNECTS BEFORE INSTALLATION OR MAINTENANCE.

CHECK DC VOLTAGE AT BATTERY OUTPUT AND UPS OUTPUT TO ENSURE PRO

PER 

POLARITY BEFORE MAKING FINAL CONNECTIONS.

REVISIONS

ZONE

REV.

DESCRIPTION

DATE

APPROVED

H01

HVM RELEASE

1/31/2023

ASY, ZF38A6SU GEN 1.5 BASE 

CABINET

H01

DO NOT SCALE DRAWING

00100-00400-00002

SHEET 1 OF 18

1/31/2023

D. DUKARIC

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:20

WEIGHT: 950 kg

REV

DWG.  NO.

C

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

TOLERANCING PER ANSI Y14.5-2009

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

ZINCFIVE.  ANY REPRODUCTION IN PART 

OR AS A WHOLE WITHOUT THE WRITTEN 

PERMISSION OF ZINCFIVE IS PROHIBITED.

DIMENSIONS ARE IN mm.  3D 

CAD FILE IS MASTER.  ALL 

FEATURES ARE AT BASIC AND IN 

NOMINAL CONDITION.  

INTERROGATE MODEL FOR 

MISSING INFORMATION.  ALL 

FEATURES 

10
A
B

C

.

A

A

B

B

C

C

D

D

E

E

6

6

5

5

4

4

3

3

2

2

1

1

Summary of Contents for BC 2-500

Page 1: ...DRAWN MATERIAL INTERPRET GEOMETRIC TOLERANCING PER ANSI Y14 5 2009 PROPRIETARY AND THE INFORMATION CO DRAWING IS THE SOLE ZINCFIVE ANY REPRO OR AS A WHOLE WITH PERMISSION OF ZINCFI DIMENSIONS ARE IN m...

Page 2: ...Copyright 2023 ZincFive Inc All rights reserved...

Page 3: ...s Manual 5 Disclaimer 6 Safety 6 Safety Symbols 7 Battery Safety 8 Battery Warnings and Cautions 8 Specifications 9 Safety Precautions 9 Tools 10 Pr cautions de s curit 10 Outils 11 Shipping and Unpac...

Page 4: ...product returns please contact a ZincFive support representative to obtain a return material authorization RMA ZincFive Inc 20170 SW 112th Ave Tualatin Oregon 97062 Customer is responsible to properly...

Page 5: ...ort representative visit zincfive com support or call 888 517 7776 Disclaimer While efforts have been made to ensure the accuracy and validity of information contained in the document ZincFive assumes...

Page 6: ...rotective Earth Ground Symbol Used to designate a connection point to ground CAUTION Symbol DANGER An electrical danger exists in this area Use extreme caution at all times DANGER Symbol Symbole d att...

Page 7: ...tools with insulated handles c Wear rubber gloves and boots d Do not lay tools or metal parts on top of batteries e Disconnect charging source and load prior to installing or maintaining the battery...

Page 8: ...Retirer le raccordement la terre si une partie de la batterie est d termin e comme tant mise la terre Remarque R f rez vous la fiche de donn es de s curit du Z5 13 80 HSF ou 13 90 USF pour des instruc...

Page 9: ...ge the batteries must not be stored more than six months without recharging If attached to a UPS that remains de energized for a long period ZincFive recommends you energize the UPS system every six m...

Page 10: ...dur e il ne faut pas entreposer les batteries plus de six mois sans les recharger Si reli une ASI qui reste inerte pendant une p riode prolong e ZincFive vous recommande d alimenter l ASI tous les si...

Page 11: ...ap downs on the batteries Everything will remain secure in place 4 Perform a visual inspection of the cabinet a Open the door and examine all the batteries drawers to make sure everything is still sec...

Page 12: ...d always wear proper safety equipment including eye protection The cabinet voltage will exceed 500V between some of the batteries components 1 Inspection of the Batteries installed a Visual and torque...

Page 13: ...connection b Positive conductor s will be attached to Terminal 1 top of breaker c Negative conductor s will be attached to Terminal 3 top of breaker d The circuit breaker torque and wire details Torqu...

Page 14: ...ls Use 75 90 C rated or higher between 14 to 10 AWG 2 5 to 5 0 mm2 solid stranded copper b AC GND connects to temrinal block and requires 9MM stripped length Torque screws to 0 7Nm 6 19in lb Faceplate...

Page 15: ...S top Box are secure and the proper BX 50 to cabinet configuration has been completed by an authorized service personnel Figure 6 AC Input wiring on right side at front of cabinet and ON OFF Switch Fi...

Page 16: ...anzenbms com c The system will begin in Pre standby state until DC Power is applied d Confirm all batteries are within 0 3V of one another Since all batteries ship between 30 50 State of Charge it is...

Page 17: ...STRIP DETAILS ON SHEETS 14 AND 15 FOR ADDITIONAL 7 INFORMATION INSTALL THE DOORS AND LOCK WHEN NOT OPEN FOR MAINTENANCE 8 THE CABINET IS RATED FOR SEISMIC INSTALLATIONS ACCORDING TO IBC 2018 CONTACT Z...

Page 18: ...18 Installation Instructions Appendix B BUSBAR BATTERY POSITIVE TERMINAL BATTERY NEGATIVE TERMINAL 10 9 12 13 14 8 9 1 N m 0 9 N m OBSERVE LOCATION THERMISTOR IN STACKUP H02 C D E 4 3 2 1...

Page 19: ...Installation Instructions 19 Appendix C...

Page 20: ...20 Installation Instructions Notes...

Page 21: ...Copyright 2023 ZincFive Inc All rights reserved...

Page 22: ...ZincFive Inc 20170 SW 112th Ave Tualatin Oregon 97062 zincfive com support 01100 00400 00104 rev H03 Copyright 2023 ZincFive Inc All rights reserved...

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