Zip Water Zip HydroTap G4 BCS100/75 Installation And Operating Instructions Manual Download

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802265 v3.05 09.20 HT BCS Compact Commercial Instructions

Page 29 of 32

Troubleshooting

System Fault

Message

Possible Cause

Solutions

Power board fault

Electrical disruption

Check power supply and all fuses

Interface fault

Internal fault

Call Zip Service

Level board fault

Internal fault

Call Zip Service

Condenser screen blocked Blocked Air filter

Remove blockage / Clean filter / check user guide

Water leak, Isolate mains Water leak

Turn off mains water supply / Call for service

Compressor over-run

Compressor too Hot

Check ventilation

Water supply failed

No water

Check water supply is turned ON

Hot sensor Open

Internal fault

Call Zip Service

Hot sensor Closed

Internal fault

Call Zip Service

Cold sensor Open

Internal fault

Call Zip Service

Cold sensor Closed

Internal fault

Call Zip Service

Flood sensor Open

Internal fault

Call Zip Service

Condenser sensor Closed Internal fault

Check Ventilation / Call Zip Service

Condenser sensor Open

Internal fault

Check ventilation / Call Zip service

Heater fuse / driver fault

Internal fault

Call Zip Service

Heater driver fault

No hot water

Call Zip Service

Compressor driver fault

No chilled water

Call Zip Service

Hot sensor degraded

Internal fault

Call Zip Service

Condenser overtemp.

Blocked air filter

Remove blockage / Clean filter / check user guide

A DC Pump is faulty

Internal fault

Call Zip Service

Steam is too cool

Internal fault

Call Zip Service

Steam sensor Open

Internal fault

Call Zip Service

Steam sensor Closed

Internal fault

Call Zip Service

Over Steamed

Internal fault

Call Zip Service

Hot tank overfilled

Internal fault

Call Zip Service

Comp Fuse/Driver Fault

Internal fault

Call Zip Service

Hot tank under filled

Low water pressure

Check water supply

Boil dry protection

Safety activated

Turn OFF / On power to reset

Flash Mem corrupted

Internal fault

Call Zip Service

Flow Sensor Fault

Internal fault

Call Zip Service

Call an electrician, a plumber, or a Zip Service Provider for assistance, service, spare parts or enquiries.

Summary of Contents for Zip HydroTap G4 BCS100/75

Page 1: ...802265 v3 05 09 20 HT BCS Compact Commercial Instructions Page 1 of 32 Affix Model Number Label Here 802265 BCS Compact models Installation and Operating Instructions Zip HydroTap G4...

Page 2: ...tailed in separate tap installations supplied with the tap For all operational features of the HydroTap please refer to the User Guide These taps are directly compatible with the HydroTap G4 Command C...

Page 3: ...ired Section 3 Booster Heater 3 1 Booster Heater specifications and installation 14 16 STEP 4 Fit the CO2 Gas cylinder Section 4 CO2 Cylinder 4 1 Connect and secure the 2 64kg CO2 gas cylinder 17 18 S...

Page 4: ...weight of the appliance when full of water Before Commissioning 1 Check the unit has been installed correctly 2 Check all plumbing fittings have been tightened 3 Ensure the outlet and vent pipes are p...

Page 5: ...units will dispense boiling water factory set to 98 C chilled water factory set to 3 5 C These units are NOT designed to be used for sanitary fixtures The boiling water units are fitted with a tap mou...

Page 6: ...a safe visible position for connection Venting Sometimes steam and or condensed droplets may discharge through a vent outlet at the tap If the tap is not installed using the Font pedestal ensure the...

Page 7: ...h water jets 8 This product is designed for indoor use and must not be installed outdoors or exposed to the elements of nature 9 For safe operation the HydroTap is designed to be installed commissione...

Page 8: ...vent 9 x Screws 1 x CO2 gas cylinder regulator assy HydroTap Booster Water System with connection hoses Model BCSHAV 140 75 1 x Flow Restrictor and Tee piece for BCSHAV and selected models 1 x Instal...

Page 9: ...er controls optional accessory Note The Cup measurement 167ml and the Glass measurement 200ml Chilled water will continue to be dispensed after the rated capacity has been used although this may be at...

Page 10: ...an isolation valve The fitting of an air flow duct attached to the right hand side of the unit requires a rectangular cut size of 284mm x 45mm to provide adequate warm air displacement See section 2...

Page 11: ...m air gap either side and 300mm above of the Command Centre It is important that the 4mm door buffers For all installations are fitted to the inside edge of the cupboard door to allow sufficient air c...

Page 12: ...gher the inlet vent See Item B below and silicon buffers need to be fitted If the airflow is still insufficient to maintain normal operating temperatures then the inlet vent and door outlet vent See i...

Page 13: ...inlet vent 1 Mark out and cut the air inlet and door outlet holes as shown 2 Ensure the air inlet vent and air outlet vent are positioned at opposite ends of the same cupboard space 3 Fit the inlet ve...

Page 14: ...ing Unit Nominal Power Rating 2 2 kW Nominal Current 10 A Electric Supply 50Hz AC 230 V Elect flex and plug black 1 metre length with 90 Australian plug 10 A Fixed Flow Rate 1 2 L min Minimum water pr...

Page 15: ...lies with protection class IP25 The 400mm braided hoses supplied with the unit cannot be lengthened The 90 elbow hose ends should be fitted to the inlet and outlet connections on top of the Booster Th...

Page 16: ...Bypass Out fitting to the water inlet of the booster unit marked blue and from the outlet of the booster unit marked red to the Bypass IN fitting on the Zip HydroTap unit Avoid exerting any mechanica...

Page 17: ...e seal to fit Turn the regulator OFF by rotating the regulator knob all the way out in an anti clockwise direction NOTE Two plastic seals are supplied with a new regulator Only one is required the oth...

Page 18: ...3 Inspect the joint for leaks 4 If any bubbles appear the joint will need to be resealed CO2 Regulator This gauge shows the pressure in the bottle and indicates when the bottle is empty Initial bottle...

Page 19: ...e rear panel of the Zip HydroTap Command Centre on the filter door side See the diagram below to determine which filter bypass position you need for your product Section 5 Command Centre Installation...

Page 20: ...od joint by pulling back on the tube If the tube comes out of the fitting repeat the above step 5 To remove the tube press the collet into the fitting and at the same time pull back on the tube 1 Fit...

Page 21: ...are matched to the pumps performance and therefore CANNOT be lengthened Min 50 mm side clearance 339 mm Max 1000mm Min 70 mm Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the...

Page 22: ...R IN BOILING OUT BYPASS IN VENT BYPASS OUT SPARKLING OUTLET CO2 IN WHITE Tee piece supplied External HOT and COLD isolation valves not supplied Note Mains hose length is 750mm Plug and Cord length is...

Page 23: ...ARKLING OUTLET CO2 IN Note The tube lengths are matched to the pump performance and therefore CANNOT be lengthened BLUE BRAIDED WHITE Note Mains hose length is 750mm Plug and Cord length is 1800mm Pos...

Page 24: ...LED OUTLET SPARKLING OUTLET CO2 IN Note The tube lengths are matched to the pump performance and therefore CANNOT be lengthened BLUE BRAIDED WHITE Note Mains hose length is 750mm Plug and Cord length...

Page 25: ...iew Section C of the User Guide Initially you will be prompted to select a language After commissioning the system may be customised by selecting further options Refer to the User Guide NOTE Check the...

Page 26: ...correct selection for the Booster will affect product performance NOTE For any subsequent filter changes or any operational procedures please refer to the HydroTap user guide located inside the filter...

Page 27: ...vers forward Safety sensor 1 With the unit in Normal operating mode and with the safety enabled 2 Turn the power OFF 3 Pull both tap levers to the forward position 4 Turn ON the power 5 The unit will...

Page 28: ...dispenses until the water is clear 4 Turn on the CO2 gas at the regulator 5 Check that the water is clear and that there are no bubbles or foam present in the dispensed water After product commission...

Page 29: ...Ventilation Call Zip Service Condenser sensor Open Internal fault Check ventilation Call Zip service Heater fuse driver fault Internal fault Call Zip Service Heater driver fault No hot water Call Zip...

Page 30: ...09 20 HT BCS Compact Commercial Instructions In order to help preserve our environment we ask that you dispose of this product correctly Please contact your local city council for collection centre de...

Page 31: ...802265 v3 05 09 20 HT BCS Compact Commercial Instructions Page 31 of 32 Notes...

Page 32: ...ZIP TAP 1800 947 827 The terms Zip and HydroTap are registered trade marks of Zip Water Aust Pty Ltd Zip products described in this publication are manufactured under one or more patents and further...

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