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802265 v3.05 09.20 HT BCS Compact Commercial Instructions 

Page 5 of 32

Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe 

and trouble free service. If service is required, please contact your Zip Service Provider.

What is the Zip HydroTap ?

The Zip HydroTaps are electronically controlled, filtered, Boiling, Chilled and Sparkling water, drinking 

systems for kitchens and tea rooms. The HydroTap units are under bench drinking water appliances with a 

dispensing tap mounted on a sink or bench, which may be used for residential or commercial applications.  

These units utilise a conventional refrigerant compressor to chill the water and (for BCS) an immersion 

heating element to boil the water and all utilise a CO

2

 gas cylinder to carbonate the chilled water. Depending 

on the model, these units will dispense boiling water (factory set to 98°C) chilled water (factory set to 3-5°C)  

These units are NOT designed to be used for sanitary fixtures.
The boiling water units are fitted with a tap mounted, child safety lock. In addition, there are various energy 

saving options accessible via the main menu. Each boiling unit is equipped with a self-calibrating program 

which caters for altitude adjustment. The 2.64kg CO

2

 bottle is refillable and should be returned to your 

nearest HydroTap agency for exchange, whereas the water filter is a disposable item. Both will require 

periodic replacement and are covered by a limited OEM warranty.
It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits 

the HydroTap can provide. Each unit can be ordered with the Tap Head Assembly for Disabled use. The 

disabled levers are supplied with Braille caps for the visually impaired. 

General Product Features

HydroTap BCS Compact

ON-OFF Switch

Command centre

Din plug

(for accessories)

IEC Socket

Summary of Contents for Zip HydroTap G4 BCS100/75

Page 1: ...802265 v3 05 09 20 HT BCS Compact Commercial Instructions Page 1 of 32 Affix Model Number Label Here 802265 BCS Compact models Installation and Operating Instructions Zip HydroTap G4...

Page 2: ...tailed in separate tap installations supplied with the tap For all operational features of the HydroTap please refer to the User Guide These taps are directly compatible with the HydroTap G4 Command C...

Page 3: ...ired Section 3 Booster Heater 3 1 Booster Heater specifications and installation 14 16 STEP 4 Fit the CO2 Gas cylinder Section 4 CO2 Cylinder 4 1 Connect and secure the 2 64kg CO2 gas cylinder 17 18 S...

Page 4: ...weight of the appliance when full of water Before Commissioning 1 Check the unit has been installed correctly 2 Check all plumbing fittings have been tightened 3 Ensure the outlet and vent pipes are p...

Page 5: ...units will dispense boiling water factory set to 98 C chilled water factory set to 3 5 C These units are NOT designed to be used for sanitary fixtures The boiling water units are fitted with a tap mou...

Page 6: ...a safe visible position for connection Venting Sometimes steam and or condensed droplets may discharge through a vent outlet at the tap If the tap is not installed using the Font pedestal ensure the...

Page 7: ...h water jets 8 This product is designed for indoor use and must not be installed outdoors or exposed to the elements of nature 9 For safe operation the HydroTap is designed to be installed commissione...

Page 8: ...vent 9 x Screws 1 x CO2 gas cylinder regulator assy HydroTap Booster Water System with connection hoses Model BCSHAV 140 75 1 x Flow Restrictor and Tee piece for BCSHAV and selected models 1 x Instal...

Page 9: ...er controls optional accessory Note The Cup measurement 167ml and the Glass measurement 200ml Chilled water will continue to be dispensed after the rated capacity has been used although this may be at...

Page 10: ...an isolation valve The fitting of an air flow duct attached to the right hand side of the unit requires a rectangular cut size of 284mm x 45mm to provide adequate warm air displacement See section 2...

Page 11: ...m air gap either side and 300mm above of the Command Centre It is important that the 4mm door buffers For all installations are fitted to the inside edge of the cupboard door to allow sufficient air c...

Page 12: ...gher the inlet vent See Item B below and silicon buffers need to be fitted If the airflow is still insufficient to maintain normal operating temperatures then the inlet vent and door outlet vent See i...

Page 13: ...inlet vent 1 Mark out and cut the air inlet and door outlet holes as shown 2 Ensure the air inlet vent and air outlet vent are positioned at opposite ends of the same cupboard space 3 Fit the inlet ve...

Page 14: ...ing Unit Nominal Power Rating 2 2 kW Nominal Current 10 A Electric Supply 50Hz AC 230 V Elect flex and plug black 1 metre length with 90 Australian plug 10 A Fixed Flow Rate 1 2 L min Minimum water pr...

Page 15: ...lies with protection class IP25 The 400mm braided hoses supplied with the unit cannot be lengthened The 90 elbow hose ends should be fitted to the inlet and outlet connections on top of the Booster Th...

Page 16: ...Bypass Out fitting to the water inlet of the booster unit marked blue and from the outlet of the booster unit marked red to the Bypass IN fitting on the Zip HydroTap unit Avoid exerting any mechanica...

Page 17: ...e seal to fit Turn the regulator OFF by rotating the regulator knob all the way out in an anti clockwise direction NOTE Two plastic seals are supplied with a new regulator Only one is required the oth...

Page 18: ...3 Inspect the joint for leaks 4 If any bubbles appear the joint will need to be resealed CO2 Regulator This gauge shows the pressure in the bottle and indicates when the bottle is empty Initial bottle...

Page 19: ...e rear panel of the Zip HydroTap Command Centre on the filter door side See the diagram below to determine which filter bypass position you need for your product Section 5 Command Centre Installation...

Page 20: ...od joint by pulling back on the tube If the tube comes out of the fitting repeat the above step 5 To remove the tube press the collet into the fitting and at the same time pull back on the tube 1 Fit...

Page 21: ...are matched to the pumps performance and therefore CANNOT be lengthened Min 50 mm side clearance 339 mm Max 1000mm Min 70 mm Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the...

Page 22: ...R IN BOILING OUT BYPASS IN VENT BYPASS OUT SPARKLING OUTLET CO2 IN WHITE Tee piece supplied External HOT and COLD isolation valves not supplied Note Mains hose length is 750mm Plug and Cord length is...

Page 23: ...ARKLING OUTLET CO2 IN Note The tube lengths are matched to the pump performance and therefore CANNOT be lengthened BLUE BRAIDED WHITE Note Mains hose length is 750mm Plug and Cord length is 1800mm Pos...

Page 24: ...LED OUTLET SPARKLING OUTLET CO2 IN Note The tube lengths are matched to the pump performance and therefore CANNOT be lengthened BLUE BRAIDED WHITE Note Mains hose length is 750mm Plug and Cord length...

Page 25: ...iew Section C of the User Guide Initially you will be prompted to select a language After commissioning the system may be customised by selecting further options Refer to the User Guide NOTE Check the...

Page 26: ...correct selection for the Booster will affect product performance NOTE For any subsequent filter changes or any operational procedures please refer to the HydroTap user guide located inside the filter...

Page 27: ...vers forward Safety sensor 1 With the unit in Normal operating mode and with the safety enabled 2 Turn the power OFF 3 Pull both tap levers to the forward position 4 Turn ON the power 5 The unit will...

Page 28: ...dispenses until the water is clear 4 Turn on the CO2 gas at the regulator 5 Check that the water is clear and that there are no bubbles or foam present in the dispensed water After product commission...

Page 29: ...Ventilation Call Zip Service Condenser sensor Open Internal fault Check ventilation Call Zip service Heater fuse driver fault Internal fault Call Zip Service Heater driver fault No hot water Call Zip...

Page 30: ...09 20 HT BCS Compact Commercial Instructions In order to help preserve our environment we ask that you dispose of this product correctly Please contact your local city council for collection centre de...

Page 31: ...802265 v3 05 09 20 HT BCS Compact Commercial Instructions Page 31 of 32 Notes...

Page 32: ...ZIP TAP 1800 947 827 The terms Zip and HydroTap are registered trade marks of Zip Water Aust Pty Ltd Zip products described in this publication are manufactured under one or more patents and further...

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