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   802265 v3.05 09.20 HT BCS Compact Commercial Instructions

Important Safety Instructions

This manual contains important safety and installation instructions for the Zip HydroTap G4.

Safety

This appliance is not intended for use by persons (including children) with reduced physical, sensory or 

mental capabilities, or lack of experience and knowledge, unless they have been given supervision or 

instruction concerning use of the appliance by a person responsible for their safety. Children should be 

supervised to ensure that they do not play with the appliance.
For products sold in Europe, this appliance can be used by children aged from 8 years and above and 

persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they 

have been given supervision or instruction concerning use of the appliance in a safe way and understand 

the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be 

made by children without supervision.

Refrigerant

The Zip HydroTap unit contains R134A refrigerant under pressure. Maintenance of the refrigeration unit must 

be carried out by an accredited service provider or qualified refrigeration technician.

Qualifications

If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all 

Installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power 

outlet must be in a safe visible position for connection.

Venting

Sometimes steam and / or condensed droplets may discharge through a vent outlet at the tap. If the tap is not 

installed using the Font pedestal, ensure the tap body is located so the tap outlet safely dispenses into the 

sink bowl area. 

Lifting

Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is 

beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked 

on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to 

section 1.2 technical specification for the weight of your product. 

Airflow

The ambient temperatures, when installed in a cupboard, must be between 5ºC -  35ºC. Proper air circulation 

must be provided. The system will operate satisfactorily only if the recommended air gaps of 50mm on each 

side are provided. See section 2 for correct installation details

Altitude

Water boils at varying temperatures at different altitudes. Your HydroTap adjusts for this during startup 

calibration and will recalibrate itself on a regular basis. 

Frost Protection

If this appliance is located where the ambient air temperature could fall below 5ºC when the heater is not 

in use, do not turn off the appliance electrically. This safeguard does not offer the same protection to the 

connecting pipework and fittings.

ed

                           

Positioning

It is important to ensure the Command Centre is positioned in an accessible area close to the floor level. The 

unit must have its base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be 

located above the Command Centre.

Summary of Contents for Zip HydroTap G4 BCS100/75

Page 1: ...802265 v3 05 09 20 HT BCS Compact Commercial Instructions Page 1 of 32 Affix Model Number Label Here 802265 BCS Compact models Installation and Operating Instructions Zip HydroTap G4...

Page 2: ...tailed in separate tap installations supplied with the tap For all operational features of the HydroTap please refer to the User Guide These taps are directly compatible with the HydroTap G4 Command C...

Page 3: ...ired Section 3 Booster Heater 3 1 Booster Heater specifications and installation 14 16 STEP 4 Fit the CO2 Gas cylinder Section 4 CO2 Cylinder 4 1 Connect and secure the 2 64kg CO2 gas cylinder 17 18 S...

Page 4: ...weight of the appliance when full of water Before Commissioning 1 Check the unit has been installed correctly 2 Check all plumbing fittings have been tightened 3 Ensure the outlet and vent pipes are p...

Page 5: ...units will dispense boiling water factory set to 98 C chilled water factory set to 3 5 C These units are NOT designed to be used for sanitary fixtures The boiling water units are fitted with a tap mou...

Page 6: ...a safe visible position for connection Venting Sometimes steam and or condensed droplets may discharge through a vent outlet at the tap If the tap is not installed using the Font pedestal ensure the...

Page 7: ...h water jets 8 This product is designed for indoor use and must not be installed outdoors or exposed to the elements of nature 9 For safe operation the HydroTap is designed to be installed commissione...

Page 8: ...vent 9 x Screws 1 x CO2 gas cylinder regulator assy HydroTap Booster Water System with connection hoses Model BCSHAV 140 75 1 x Flow Restrictor and Tee piece for BCSHAV and selected models 1 x Instal...

Page 9: ...er controls optional accessory Note The Cup measurement 167ml and the Glass measurement 200ml Chilled water will continue to be dispensed after the rated capacity has been used although this may be at...

Page 10: ...an isolation valve The fitting of an air flow duct attached to the right hand side of the unit requires a rectangular cut size of 284mm x 45mm to provide adequate warm air displacement See section 2...

Page 11: ...m air gap either side and 300mm above of the Command Centre It is important that the 4mm door buffers For all installations are fitted to the inside edge of the cupboard door to allow sufficient air c...

Page 12: ...gher the inlet vent See Item B below and silicon buffers need to be fitted If the airflow is still insufficient to maintain normal operating temperatures then the inlet vent and door outlet vent See i...

Page 13: ...inlet vent 1 Mark out and cut the air inlet and door outlet holes as shown 2 Ensure the air inlet vent and air outlet vent are positioned at opposite ends of the same cupboard space 3 Fit the inlet ve...

Page 14: ...ing Unit Nominal Power Rating 2 2 kW Nominal Current 10 A Electric Supply 50Hz AC 230 V Elect flex and plug black 1 metre length with 90 Australian plug 10 A Fixed Flow Rate 1 2 L min Minimum water pr...

Page 15: ...lies with protection class IP25 The 400mm braided hoses supplied with the unit cannot be lengthened The 90 elbow hose ends should be fitted to the inlet and outlet connections on top of the Booster Th...

Page 16: ...Bypass Out fitting to the water inlet of the booster unit marked blue and from the outlet of the booster unit marked red to the Bypass IN fitting on the Zip HydroTap unit Avoid exerting any mechanica...

Page 17: ...e seal to fit Turn the regulator OFF by rotating the regulator knob all the way out in an anti clockwise direction NOTE Two plastic seals are supplied with a new regulator Only one is required the oth...

Page 18: ...3 Inspect the joint for leaks 4 If any bubbles appear the joint will need to be resealed CO2 Regulator This gauge shows the pressure in the bottle and indicates when the bottle is empty Initial bottle...

Page 19: ...e rear panel of the Zip HydroTap Command Centre on the filter door side See the diagram below to determine which filter bypass position you need for your product Section 5 Command Centre Installation...

Page 20: ...od joint by pulling back on the tube If the tube comes out of the fitting repeat the above step 5 To remove the tube press the collet into the fitting and at the same time pull back on the tube 1 Fit...

Page 21: ...are matched to the pumps performance and therefore CANNOT be lengthened Min 50 mm side clearance 339 mm Max 1000mm Min 70 mm Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the...

Page 22: ...R IN BOILING OUT BYPASS IN VENT BYPASS OUT SPARKLING OUTLET CO2 IN WHITE Tee piece supplied External HOT and COLD isolation valves not supplied Note Mains hose length is 750mm Plug and Cord length is...

Page 23: ...ARKLING OUTLET CO2 IN Note The tube lengths are matched to the pump performance and therefore CANNOT be lengthened BLUE BRAIDED WHITE Note Mains hose length is 750mm Plug and Cord length is 1800mm Pos...

Page 24: ...LED OUTLET SPARKLING OUTLET CO2 IN Note The tube lengths are matched to the pump performance and therefore CANNOT be lengthened BLUE BRAIDED WHITE Note Mains hose length is 750mm Plug and Cord length...

Page 25: ...iew Section C of the User Guide Initially you will be prompted to select a language After commissioning the system may be customised by selecting further options Refer to the User Guide NOTE Check the...

Page 26: ...correct selection for the Booster will affect product performance NOTE For any subsequent filter changes or any operational procedures please refer to the HydroTap user guide located inside the filter...

Page 27: ...vers forward Safety sensor 1 With the unit in Normal operating mode and with the safety enabled 2 Turn the power OFF 3 Pull both tap levers to the forward position 4 Turn ON the power 5 The unit will...

Page 28: ...dispenses until the water is clear 4 Turn on the CO2 gas at the regulator 5 Check that the water is clear and that there are no bubbles or foam present in the dispensed water After product commission...

Page 29: ...Ventilation Call Zip Service Condenser sensor Open Internal fault Check ventilation Call Zip service Heater fuse driver fault Internal fault Call Zip Service Heater driver fault No hot water Call Zip...

Page 30: ...09 20 HT BCS Compact Commercial Instructions In order to help preserve our environment we ask that you dispose of this product correctly Please contact your local city council for collection centre de...

Page 31: ...802265 v3 05 09 20 HT BCS Compact Commercial Instructions Page 31 of 32 Notes...

Page 32: ...ZIP TAP 1800 947 827 The terms Zip and HydroTap are registered trade marks of Zip Water Aust Pty Ltd Zip products described in this publication are manufactured under one or more patents and further...

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