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Page 6 of 16

Zip Hydroboil Electronic - Installation & Operating Instructions - 86584 - July 2008

Screws or bolts must be able to support the weight as shown in the chart on
the left.

Step 3 – Connecting

a) Plumbing

For exposed plumbing connection, connect the cold water inlet pipe from the
base of the heater directly to the 15 mm or half-inch compression fittings with
the nuts and olives provided.

For concealed plumbing connections, connect the cold water pipe through the
rear of the chassis using a 15 mm or half-inch capillary elbow.

Cold water pipes must be flushed before connection to the inlet. Any clogging
due to sediment or fines will adversely affect the operation of the heater.

The heater must be installed with an isolating valve which allows it to be isolated
from the mains supply for servicing.

Water pressure requirements:

Minimum - 0.7 bar, maximum - 7 bar.

Warning: If pressure is likely to exceed 7 bar, a pressure limiting valve must be
installed in the cold water supply line. Zip recommends a valve rated at 3.5 bar
for this application.

b) Venting

A vent at the base of the heater must be plumbed to a safe visible location as,
under certain conditions, it may discharge cold or boiling water and/or steam.

For exposed vent plumbing, connect vent outlet from the base of heater to a 
15 mm or half inch OD pipe which has a continuous fall, is no more than 3
metres long, has no more than 3 right angle bends, and discharges to a waste
water drain.

For concealed vent plumbing, direct the vent outlet from the heater rear, using
a visible tundish. (see diag at left)

c) Electrical

For concealed electrical connection, connect a power cable through the rear
access opening of the heater to the terminal block within the heater as shown.

For exposed electrical connection, connect the flex and plug (fitted to the
heater) to a standard power outlet on the wall within 1500 mm of the heater
that will adequatly cater for the units power needs.

Do not turn the power ON until the heater is filled to the tap level, with
water.

Step 4 – Assembling

Place the heater case back on to the heater and secure the top 2 case screws.
Secure two bottom case screws.

Step 5 – Commissioning 

Check previous steps. Turn water supply ON. Water is now flowing into heater,
check connections for leaks. Wait approximately 5 minutes and check outlet
tap for water. This is achieved by pressing the tap paddle.

Power is only to be turned on when water is available from this outlet.

Turn power ON. After a short period, boiling water will be available and will be
maintained close to boiling point thereafter. Initial heating periods are shown in
the table on the left.

250mm

Wring

Concealed

Vent

Concealed

Inlet

45 mm

Visible Tundish

Vent line

Special Note

Ensure the silicon outlet tube is
correctly positioned within the
outlet nozzle. Failure to do this
may cause internal flooding.

Aprox weight when filled

Installation Procedures 

(continued)

Inlet water
temperature

15

°°

C

10

°°

C

3.0 Litre models

16 min

17 min

5.0 Litre models

16 min

17 min

7.5 Litre models

23 min

24 min

3.0 Litre models 12.5 kg
5.0 Litre models 16.5 kg
7.5 Litre models 20.5 kg

retha@chilli-b.co.za

www.chilli-b.co.za | 012 809 4026

antonius@chilli-b.co.za

www.chilli-b.co.za | 012 809 4026

Summary of Contents for 203461

Page 1: ...p Hydroboil 3 Litre White 203061 Zip Hydroboil 3 Litre Stainless Steel 205062 Zip Hydroboil 5 Litre White 205061 Zip Hydroboil 5 Litre Stainless Steel 207062 Zip Hydroboil 7 5 Litre White 207061 Zip Hydroboil 7 5 Litre Stainless Steel Instant boiling water retha chilli b co za www chilli b co za 012 809 4026 antonius chilli b co za www chilli b co za 012 809 4026 ...

Page 2: ...Page 2 of 16 Zip Hydroboil Electronic Installation Operating Instructions 86584 July 2008 retha chilli b co za www chilli b co za 012 809 4026 antonius chilli b co za www chilli b co za 012 809 4026 ...

Page 3: ...nstallation Requirements 4 Installation Procedures 5 6 Step 1 Positioning 5 Step 2 Fastening 5 Step 3 Connecting 6 a Plumbing 6 b Venting 6 c Electrical 6 Step 4 Assembling 6 Step 5 Commissioning 6 Wall Mounting Template Dimensions 7 End of life disposal 7 Problem Solving 8 Earthing Continuity Verification 8 Tap Operating Procedures 9 Operational Procedure Settings 10 Default Settings 11 Setting O...

Page 4: ...mbient air temperature could fall below 5ºC when the heater is not in use do not turn off the appliance electrically This safeguard does not offer the same protection to the connecting pipework and fittings The ambient temperatures this unit must operate within is 5ºC 50ºC This heater is intended only for indoor use and should never be installed outdoors or be exposed to the elements of nature Thi...

Page 5: ...the tap will drain on to a draining board or drip tray Position the base of the tap to be not less than 200 mm above the draining board height should be increased only if essential for filling larger vessels Provide clearance for service access of not less than 150 mm top 65 mm left 20 mm right Mark corner positions for the heater on the wall so as to position the paper mounting hole template Step...

Page 6: ...the heater rear using a visible tundish see diag at left c Electrical For concealed electrical connection connect a power cable through the rear access opening of the heater to the terminal block within the heater as shown For exposed electrical connection connect the flex and plug fitted to the heater to a standard power outlet on the wall within 1500 mm of the heater that will adequatly cater fo...

Page 7: ...uct needs to be disposed of separately to any other household waste Within each of the European Union member countries provisions have been made for the collection and recycling of unwanted electrical and electronic equipment Outside of the EU it will be necessary to dispose of this product at your local community waste collection or recycling centre In order to help preserve our environment we as...

Page 8: ...liance must be earthed Following remedial service the earthing continuity of the heater must be checked by a qualified technician using an appliance tester or continuity tester of accuracy Class 5 or better Class 5 denotes an accuracy of 5 full scale deflection 1 Isolate power supply 2 Set meter to 0 ohm with leads connected together 3 Connect one test lead to the earth pin on the three pin plug 4...

Page 9: ...d indicator is illuminated Warning The unit is now capable of dispensing boiling water without the safety feature Dispensing Boiling water Zip Hydroboil is fitted with a safety two way cool touch safety tap for instant boiling water Normal operation for filling cups and small containers To activate the tap press the safety button on the right side of the control panel and while holding the button ...

Page 10: ...can have 2 ON OFF times per day If the user selects either of the energy saver modes see below ON OFF mode cannot be used The user is not able to access this part of the configuration The real time clock is battery backed meaning the unit does not loose the configuration data if power is removed The Hydroboil has two energy saver stand by modes that can be used in an either or configuration The en...

Page 11: ... of the stored water to drop to and be maintained at 65ºC As soon as the ambient light rises above 100lux the Hydroboil returns to full power mode A normal office has an ambient light level of 200 300lux The Default configuration for the Hydroboil is as follows Default settings TEMPERATURE SETPOINT 98ºC FILTER TIMER OFF SLEEP MODE OFF LOW LIGHT MODE OFF SUN ON TIME 1 SUN OFF TIME 1 SUN ON TIME 2 S...

Page 12: ...THE WEEK To return to Normal Mode press CSS4 To step to the next day of the week press either CSS2 or CSS3 To step to the next configuration parameter press CSS1 SET FILTER EXPIRATION TIME To return to Normal Operation press CSS4 To increment the expiration time press either CSS2 or CSS3 To step to the next configuration parameter press CSS1 Note 1 The Filter expiration time moves in a circular fa...

Page 13: ...t sensor is configured as off the user will be able to use ON OFF mode SUN ON TIME 1 To return to Normal Mode press CSS4 To increment the hour for SUN ON TIME 1 press either CSS2 or CSS3 To step to the next configuration parameter press CSS1 SUN OFF TIME 1 To return to Normal Mode press CSS4 To increment the hour for SUN OFF TIME1 press either CSS2 or CSS3 To step to the next configuration paramet...

Page 14: ...0732 Tap Handle Kit 15 90745 Outlet Nozzle Kit Grey 16 90503 Strap and Key Kit 3Litre Hydroboil 16 90504 Strap and Key Kit 5L 7 5Litre Hydroboil 17 90505 Tap Nut Kit 18 90509 Tap Body Kit 19 90485 Element Kit 1500W 240V 19 90486 Element Kit 2400W 240V 20 90491 Cleaning Hole Cover Kit 21 90492 Drain Cap and Seal Kit 22 90107 Filter Kit Cold Inlet Bush 23 90131 Lid Gasket and Clips Kit 3Litre 23 901...

Page 15: ...ydroboil Electronic Installation Operating Instructions 86584 July 2008 Page 15 of 16 Spare Parts retha chilli b co za www chilli b co za 012 809 4026 antonius chilli b co za www chilli b co za 012 809 4026 ...

Page 16: ...o water quality and the rate of water consumption Zip does not exclude restrict or modify any liability that cannot be excluded restricted or modified or which cannot except to a limited extent be excluded restricted or modified as between the owner or user and Zip under the laws applicable Furthermore this warranty does not displace any statutory warranty but to the extent to which Zip is entitle...

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