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Installation instructions 

805845UK v1.02 July 2018 - G4 Command Centre

Technical support

  

Tel: 0345 6 005 005  Email: service@zipindustries.co.uk  www.zipwater.co.uk

HydroTap

 

G4 specifications

Installation check list ....................................................................................................................4

General product features .............................................................................................................5

Important safety instructions ........................................................................................................6

Warnings and regulatory information ...........................................................................................7

Major components and accessories .............................................................................................8 

Tap - Command Centre compatibility ...........................................................................................9

Technical specifications ...............................................................................................................11

Before installation and site requirements .....................................................................................12

Installation instructions

Step 1 

Measure and cut all the tap holes, fit the taps : Refer to 803341UK Tap installation instructions.          

Step 2 

- Check for adequate ventilation. 

          Section 1 - Ventilation.

Section 1.1 - 1.9 Ventilation for all models ...................................................................................13

Step 3 

- Install the booster / scale filter / water block / carbonation valve (if required).

Section 2 - Booster installation .....................................................................................................21

Section 3 - Scale filter installation ................................................................................................24

Section 4 - CO

2

 cylinder installation .............................................................................................25

Section 5 - Water block installation ..............................................................................................27

Section 6 - Carbonation valve installation ....................................................................................29

Step 4 

- Install the Command Centre.

          Section 7 Commercial & residential Command Centre installation.

Section 7.1 - Generic Command Centre installation instructions .................................................30

Section 7.2 - External bypass valve .............................................................................................31  

Section 7.3 - 5253UK & 5053UK BCS commercial installation ....................................................33

Section 7.4 - 2957UK, 2857UK, 1456UK & 1256UK BCS comm. and res. compact installation .38

Section 7.5 - 5261UK & 5061UK BC commercial installation ......................................................43

Section 7.6 - 2924UK, 2824UK,1414UK & 1214UK BC comm. and res. compact installation ....48

Section 7.7 - 5200UK, 5201UK, 5000UK, 5001UK 1500UK, 1501UK, 1300UK,1301UK  

BO, BA installation .......................................................................................................................53

Section 7.8 - 0053UK CS commercial installation ........................................................................60

Section 7.9 - 0061UK C commercial installation ..........................................................................63

Section 7.10 - 0056UK CS residential installation ........................................................................66  

Section 7.11 - 0015UK C residential installation ..........................................................................69             

Step 5

 - Commission the HydroTap

 

G4.

           Section 8 - Commissioning

Section 8.1 - Generic commissioning instructions .......................................................................72 

Section 8.2 - Select the language ................................................................................................72

Section 8.3 - CO

2

 purge ...............................................................................................................72

Section 8.4 - Filter flush ...............................................................................................................73

Section 8.5 - Boiling calibration ....................................................................................................73

Section 8.6 - Booster enable ........................................................................................................73

Section 8.7 - Safety sensor calibration .........................................................................................74

Section 8.8 - System flush ...........................................................................................................74

Trouble shooting

Trouble shooting table ..................................................................................................................76

End of life disposal .......................................................................................................................77

Warranty .......................................................................................................................................78

Contact details .............................................................................................................................80

   Table of contents

Summary of Contents for 5253UK

Page 1: ...Tel 03456 005005 Email service zipindustries co uk www zipwater co uk VENTILATION ISESSENTIAL READSECTION1 VENTILATION BEFOREYOUSTART Installationinstructions Zip HydroTap G4 TheWorldsmostadvancedDri...

Page 2: ...sparkling water and are directly compatible with the G4 Command Centre The All in One tap may be used as alternatives to the above HydroTap and mixer tap combinations The mixer tap range may be used...

Page 3: ...nd Centre Section 7 Commercial residential Command Centre installation Section 7 1 Generic Command Centre installation instructions 30 Section 7 2 External bypass valve 31 Section 7 3 5253UK 5053UK BC...

Page 4: ...the under counter cupboard floor supporting the Command Centre is adequate for its total weight when full of water Before commissioning Check the system has been installed correctly Check all plumbin...

Page 5: ...he HydroTap G4 utilises a conventional refrigerant compressor to chill the water and an immersion heating element to boil the water These units are NOT designed to be used solely as sanitary fixtures...

Page 6: ...ble is damaged it must be repaired only by a qualified technician To avoid hazards all installation procedures must be carried out by a suitably qualified tradesperson The power cable and power outlet...

Page 7: ...roTap G4 is rated for 230V 50 60Hz AC operation supply frequency dependant upon model purchased Do not remove the cover of the appliance under any circumstances without first isolating the appliance f...

Page 8: ...ion instructions A potable water supply connection with isolating valve inside the cupboard within reach of the flexible braided hose and positioned so that the connection point and the stop cock will...

Page 9: ...lus unfiltered Hot and Cold Filtered Chilled and Sparkling plus unfiltered Hot and Cold Celsius Arc Cube Elite Classic HydroTaps Mixer taps Classic Vented Filtered Boiling Filtered Boiling and Ambient...

Page 10: ...e taps All in One Classic Vented Arc Cube Elite Classic HydroTaps Mixer taps Arc Mains Cube Mains Filtered Boiling Filtered Boiling and Ambient Filtered Boiling and Chilled Filtered Boiling Chilled an...

Page 11: ...1 2 280 x 313 x 335 11 Filtered Chilled and Sparkling 0053UK 175 0 45 1 336 x 476 x 335 36 Filtered Chilled 0061UK 175 0 3 1 336 x 480 x 335 24 Residential Command Centres Filtered Boiling Chilled an...

Page 12: ...oth the Command Centre and booster must be installed in accordance with IEE regulations See Technical specification page 11 for power ratings Note Check all cable and hose lengths against inlet outlet...

Page 13: ...allation 17 1 5 CS C Commercial Command Centre installation 18 1 6 BC BCS CS C Residential Command Centre installation 20 Generic requirements Important Read this section in conjunction with section 7...

Page 14: ...lle Position vent grille on either the kick board or the cupboard ends Inlet grille should be fitted in baseboard A Cupboard back must be fully closed to prevent recirculation into cupboard from kick...

Page 15: ...on B2 and without kick space duct fitted to the Command Centre For dual exhaust fan cut out dimensions see the instructions provided with the kit B A B2 B1 Vent tray 100mm min 1 2 4 Alternative arrang...

Page 16: ...led through the top of the cupboard The outlet vent A should be towards the top of the door position A2 or side of the cupboard position A1 Where possible air inlet vent and the air outlet vent should...

Page 17: ...cation sheets and installation instructions must be observed Adequate ventilation must be provided to ensure that the cupboard space temperature does not exceed 350 C 1 4 2 Preferred arrangement 4mm d...

Page 18: ...ts are not shown in these diagrams 1 5 1 Ventilation for all models The clearance envelope dimensions stated in the specification sheets and installation instructions must be observed Adequate ventila...

Page 19: ...door position B1 or side position B2 and without kick space duct fitted to the Command Centre For dual exhaust fan cut out dimensions see the instructions provided with the kit B1 B2 A B 1 5 4 Altern...

Page 20: ...possible air inlet vent and the air outlet vent should be positioned at opposite ends of the same cupboard space 1 6 1 Ventilation for all models The clearance envelope dimensions stated in the speci...

Page 21: ...d flow rate 1 2 L min Section 2 Booster system Mount base horizontally 2 1 Product description The booster system is a compact electronically controlled auxiliary water heater It is intended to provid...

Page 22: ...of the booster The hot water outlet hose must be thermally insulated with the insulation provided Tilt forward Lift up Release Note Remove the wall mounting chassis from the rear of the booster for w...

Page 23: ...n the rating plate Connect the braided hoses from the BYPASS OUT fitting on the Command Centre to the water inlet of the booster blue cap and from the outlet of the booster red cap to the BYPASS IN fi...

Page 24: ...e separately in the following document Zip scale filter head installation and operating instructions 2017 supplied with the filter head 3 1 Mounting the filter head 3 2 Cartridge installation and flus...

Page 25: ...ulator Remove the gas cylinder from the strap Make sure the regulator knob is turned fully clockwise to the end stop before fitting Screw the regulator clockwise onto the cylinder Be aware that some C...

Page 26: ...king a gas connection perform a leak test to check for gas leaks between regulator and cylinder and between regulator and braided hose Stage 1 Turn the gas off Using soapy water applied with a sponge...

Page 27: ...will ensure that the volume of water that can flow through at one time is limited to a pre determined maximum providing the flow rate through it exceeds 2 litres per minute The Water Block also incor...

Page 28: ...correct and that the filter screen see Fig 2 is inserted correctly with the convex surface facing towards the water supply 5 4 Installation Fig 2 Fit key to adjust flow Key Reset lever 5 5 Reset Proce...

Page 29: ...let 6 3 Adjustment The carbonation valve has an adjustable flow rate The optimum setting for the valve is 1 6 litres minute Use a 6mm Allen key or large flat blade screwdriver to adjust the flow rate...

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