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Zip CH103, CH104 - Installation & operating instructions - 82127UK - June 2015 v1.04

Refer to the configuration diagram page 6.

Note

 

It is important to install an isolating valve (not supplied) in the incoming mains 

cold water supply line before the connection to Zip chiller products.

Installing the chiller and filter head

Site the under counter chiller unit into the cupboard as close to the dispensing tap 
position as is possible, to minimise the length of tubing exposed between the chiller 
unit and the dispensing tap. Secure the filter head to the wall, cupboard side or 
back (with the 2off 3/4” self tap screws provided) in a convenient location between 
the incoming mains water supply and the chiller unit, again minimise tube lengths 
where possible.  Allow 260mm minimum clearance between the underside of the 
filter head and any obstructions .

Allow an envelope of at least 50mm around the chiller unit to permit free airflow. 
Both the top and the front of the chiller must remain accessible for servicing 
purposes.

Electrical connection

Electrical connection must be made by a Zip service engineer or a qualified 
electrician. (See Safety information page 2).

Connect to water supply

Install the isolation valve (not supplied) in the mains cold water supply line, in the 
under-counter cupboard space. Using the 15mm compression fitting supplied, 
connect the pressure limiting multifunction valve assembly to the incoming water 
supply line. 

Note 

Before assembling the compression fitting to the valve, apply sufficient PTFE 

tape to the thread to ensure a water tight connection.

 Do not turn the water on until the complete system has been connected.

Installing the tap

Install the Heavy duty ChillTap

®

 in a position where there is a 

Ø

45mm wide flat 

area within the draining area of the sink, ensuring that the selected position allows 
the water from the spout to safely drain away. 

Use a 22mm sheet metal punch to create a neat hole without burrs. 

Remove the plastic nut and lower rubber washer from the base of the tap, leaving 
the rubber-sealing ring in place, then fit the tap in place, oriented so that the lever 
is operated towards the user.

Slide the lower rubber washer and plastic nut over the tap connection tubes, (under 
the sink), and tighten the nut to secure the tap firmly into place.

Connecting the system together
Note

 Ensure that the plastic pipes from the chiller unit are insulated with the tube 

insulation provided, use any tube insulation left over to insulate pipes from the filter 

head.
The pressure limiting multifunction valve supplied must be fitted. 

Ensure that all connections to push fit fittings are pushed in past the O-ring to full 
depth, at least 15-16mm (see diagrams opposite). 

Connect the white tube from the tap to the outlet of the filter housing. (marked with 
arrow pointing away from filter head), trim to length before fitting.  

Connect the red tube from the tap to the push fit fitting marked INLET on the top 
right rear of the chiller unit, trim to length before fitting. 

CH103 ChillTap

®

 installation instructions

Summary of Contents for Chilltap CH103

Page 1: ...ions 82127UK June 2015 v1 04 Installation and operating instructions Zip ChillTap and Wall Fountain Under counter chiller and wall recessed chilled water systems Affix model number label here Model CH...

Page 2: ...be carried out by a competent installer who will then be responsible for adhering to all relevant standards and regulations Appliance to be wired to a double pole switched fused spur with a minimum br...

Page 3: ...ssories Spare parts Part No Description SP99249 Heavy duty ChillTap ZT502 Sub micron filter Optional accessories Part No Description HE45004 Water block water shut down system ZI001 Bubbler non vented...

Page 4: ...ic tubing to prevent it from kinking or crushing around a bend The plastic tubing contains water under mains pressure be careful not to nick scratch or damage it during installation Cut the tube squar...

Page 5: ...ming water supply line Note Before assembling the compression fitting to the valve apply sufficient PTFE tape to the thread to ensure a water tight connection Do not turn the water on until the comple...

Page 6: ...pes should not be overly long but must allow sufficient length to avoid stress at connection points CH103 ChillTap installation instructions continued Connect the blue tube from the tap to the push fi...

Page 7: ...the bottom of the unit Check that there is enough free space within the wall to allow for completely recessing the Wall Fountain The top half recesses 270mm and the bottom half requires a depth of 350...

Page 8: ...the sink bowl to an appropriate waste in accordance with local by laws Keep the drainage piping clear of the chiller space approx 380mm above the base tray Connect to water supply Install an isolatio...

Page 9: ...anging the filter For safe operation the filter cartridge should be replaced at least every 6 12 months or earlier if you notice a persistent reduction in water pressure from the tap or an unpleasant...

Page 10: ...for service check that both the water and electricity supplies are turned on and functional Call Zip a qualified electrician or plumber for assistance service spare parts or enquiries Zip customer se...

Page 11: ...mption Zip does not exclude restrict or modify any liability that cannot be excluded restricted or modified or which cannot except to a limited extent be excluded restricted or modified as between the...

Page 12: ...orfolk NR19 1TE www zipheaters co uk Telephone 0845 6 005 005 0345 6 005 005 Fax 01362 692448 Web www zipheaters co uk e mail info zipheaters co uk Registering Your Purchase Registering your Zip insta...

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