Zip Classic HydroTap G4 range Installation Instructions Manual Download

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801314UK - G4 Boiling chilled commercial installation instructions - June 2016 - V2.04

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HydroTap

G4 specifications

Installation check list ....................................................................................................................4

General product features .............................................................................................................5

Important safety instructions ........................................................................................................6

Warnings and regulatory information ...........................................................................................7

Major components and accessories .............................................................................................8

Technical specifications ...............................................................................................................9

Before installation and site requirements .....................................................................................10

Installation instructions

Step 1

Measure and cut all the tap holes, fit the taps : Refer to 803341UK Tap installation

instructions supplied with the tap head.

Step 2

- Check for adequate ventilation.

Section 1- Ventilation.

1.1- Ventilation for all models ............................................................................................11-12

Step 3

- Install the booster and / or filter / softener (if required).

Section 2- Booster installation.

2.1- Booster specifications and descriptions .....................................................................13

2.2- Installation procedure .................................................................................................14

2.3- Booster installation .....................................................................................................14

2.4- Braided hose connections ..........................................................................................15

Section 3- Filter / softener installation.

3.1- Filter / softener installation .........................................................................................16

Step 4

- Install the Command-Centre

Section 4 - Command-Centre

installation.

4.1- Check the external bypass valve setting ...................................................................17

4.2- Fit the mains water supply hose ................................................................................17

4.3- HydroTap

G4 models ................................................................................................18

4.4- HydroTap

G4 and mixer tap combinations................................................................19

4.5- All-in-One 'Mains' tap .................................................................................................20

4.6- All-in-One 'Vented' tap ...............................................................................................21

Step 5

- Commission the HydroTap

G4.

Section 5 - Commissioning.

5.1- Select language ........................................................................................................22

5.2- Filter flush .................................................................................................................22

5.3- Flow calibration ..........................................................................................................22

5.4- Boiling calibration .......................................................................................................23

5.5- Booster activation ......................................................................................................23

5.6- Safety sensor calibration ............................................................................................23

Trouble shooting

Trouble shooting table ..................................................................................................................24

End of life disposal .......................................................................................................................25

Warranty .......................................................................................................................................25

Contact details .............................................................................................................................28

Index

Summary of Contents for Classic HydroTap G4 range

Page 1: ... June 2016 V2 04 Page 1 of 28 Zip HydroTap G4 Installation instructions Affix model number label here 801314UK Filtered boiling and chilled drinking water for commercial kitchens and tea rooms VENTILATION IS ESSENTIAL SECTION 2 VENTILATION READ BEFORE YOU START READ ...

Page 2: ...ustomer s needs Classic HydroTap G4 range Arc Cube range Elite range All in One range Mixer range These standalone taps are directly compatible with the G4 Command CentreTM The All in One tap may be used as alternatives to any of the above combinations The mixer tap range may be used in conjunction with any of the above to provide mixed hot and cold water for sanitary use ...

Page 3: ...required Section 2 Booster installation 2 1 Booster specifications and descriptions 13 2 2 Installation procedure 14 2 3 Booster installation 14 2 4 Braided hose connections 15 Section 3 Filter softener installation 3 1 Filter softener installation 16 Step 4 Install the Command CentreTM Section 4 Command CentreTM installation 4 1 Check the external bypass valve setting 17 4 2 Fit the mains water s...

Page 4: ...r supporting the Command CentreTM is adequate for its total weight when full of water Before commissioning Check the system has been installed correctly Check all plumbing fittings have been tightened Ensure the outlet and vent pipes are positioned to drain correctly Ensure there is adequate ventilation Check all tubes and pipes from the Command CentreTM to the tap have a constant rise and there a...

Page 5: ... the water The boiling and chilled models will dispense boiling water factory set to 98 C chilled water factory set to 5 9 C These units are NOT designed to be used as sanitary fixtures The Zip HydroTap G4 models which dispense boiling water are fitted with a tap mounted safety lock In addition there are various energy saving options accessible via the main menu The system is equipped with a self ...

Page 6: ... or boiling water droplets may discharge through a vent outlet on the tap If the tap is not installed using the font ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area Lifting Take care when lifting The Command CentreTM may exceed safe lifting limits If you feel this is beyond your personal capabilities please seek assistance with the lift The weights of the ...

Page 7: ...warranty coverage As the installer it is your responsibility to supply if necessary and install all valves as required by local regulations and relevant standards The HydroTap G4 is rated for 230V 50Hz AC operation Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the power supply Never locate the Command CentreTM near or clean with water j...

Page 8: ...allation instructions A potable water supply connection with isolating valve inside the cupboard within reach of the flexible braided hose and positioned so that the connection point and the stop cock will not be obstructed when all the undersink units are installed For Zip HydroTap 160 125 160 175 models a 220 240Vac 10A GPO will be required For Zip HydroTap 240 175 models two 220 240Vac 10A GPOs...

Page 9: ...ered with booster 240 175 yes 2x13A 2 20 2 20 450 x 470 x 335 28 Min Max water supply pressure HydroTaps and Mains All in One taps 0 17 MPa 1 7 bar 0 7 MPa 7 bar Mixer taps and Vented All in One taps 0 2 MPa 2 bar 0 7 MPa 7 bar Booster and scale filtration 0 2 MPa 2 bar 0 7 MPa 7 bar Boiling chilled and filtered Commercial Boiling Chilled HydroTap G4 range Arc Cube Elite Classic HydroTap s Mixer t...

Page 10: ... for the booster Both the Command CentreTM and booster must be installed in accordance with IEE regulations See Technical specification page 9 for power ratings Note Check all cable and hose lengths against inlet outlet positions before proceeding see sections 2 to 4 pages 13 to 21 for general layout A potable water supply connection with isolating valve inside the cupboard within reach of the bra...

Page 11: ...tlet vent B Air inlet vent 1 1 Preferred ventilation arrangement shown below The ducted vent kit supplied with the Command CentreTM exhausting through the kick space should be used to provide adequate ventilation in all conditions Ancillary components are not shown in these diagrams A B C C Ducted vent 100mm min Inlet grille Position vent grille on either the kick board or the cupboard ends Inlet ...

Page 12: ...and CentreTM B Fan kit fitted to cupboard door position B1 or side position B2 and without kick space duct fitted to the Command CentreTM For dual exhaust fan cut out dimensions see the instructions provided with the kit B A B2 B1 1 3 Alternative arrangement Vent tray In situations where cupboard width is 1000mm or greater without central pillar and where vent grilles cannot be fitted in the kick ...

Page 13: ...em Mount base horizontally 2 1 Product description The booster system is a compact electronically controlled auxiliary water heater It is intended to provide pre heating of water before it enters the Zip HydroTap G4 boiling tank If the booster is used the boiling water output will increase from 160 to 240 167ml cups hour Note 1 Water connection blue cap water in red cap water out The braided hoses...

Page 14: ...ater outlet hose must be thermally insulated with the insulation provided Tilt forward Lift up Release Note Remove the wall mounting chassis from the rear of the booster for wall mounting Take care not to break the lower clips when removing or installing the booster Attach 2 3 Booster installation see diagrams below To remove the mounting chassis insert a flat blade screwdriver all the way into th...

Page 15: ...hoses from the BYPASS OUT fitting on the Command CentreTM to the water inlet of the booster blue cap and from the outlet of the booster red cap to the BYPASS IN fitting on the Command CentreTM Avoid exerting mechanical force on the booster This can be achieved by using a spanner on the flats of the inlet and outlet connections when tightening the braided hose connectors Do not over tighten Tighten...

Page 16: ...petroleum products to lubricate the o rings Install cartridge with a quarter turn anticlockwise until cartridge comes to a complete stop Cartridge installation is complete Note The following instructions to flush the filter must be undertaken AFTER commissioning of the complete HydroTap G4 system see section 5 Commissioning page 22 Disconnect the braided hose from the filter outlet on the filter h...

Page 17: ...ng in place Section 4 Command CentreTM installation If no external filter is installed select position A A Rotate 90 only 1 2 3 4 4 1 External bypass valve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration This diverter valve is located at the rear panel of the Command CentreTM see the diagr...

Page 18: ...be assembly is fitted in place if the booster and or external filter are not used Not required for HydroTap G4 models Note Ambient mains water braided hose length is 750mm Electrical power cable length is 3m nom Position the Command CentreTM according to the hose and cable lengths supplied Clearance envelope 535mm COLD isolation valve not supplied 535mm Note All silicon tubes plastic pipes must be...

Page 19: ... pipes must be cut to size They must have a constant fall back to the Command CentreTM Clearance envelope 535mm 535mm CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Options POWER CABLE USB BLUE BRAIDED RED CLEAR HydroTap Mixer Connections Note The braided hoses and connection tubes supplied with the tap head assembly and cold inlet CANNOT be lengthened Also ensure...

Page 20: ...able length is 3m nom Position the Command CentreTM according to the hose and cable lengths supplied Note All silicon tubes plastic pipes must be cut to size They must have a constant fall back to the Command CentreTM Options RED CLEAR BLUE BRAIDED POWER CABLE USB CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Clearance envelope 535mm 535mm Note The braided hoses ...

Page 21: ...ength is 3m nom Position the Command CentreTM according to the hose and cable lengths supplied Note All silicon tubes plastic pipes must be cut to size They must have a constant fall back to the Command CentreTM HydroTap AIO Mixer Connections Options RED CLEAR BLUE BRAIDED POWER CABLE USB CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Note The braided hoses and co...

Page 22: ...ucket or container not supplied Note At first commissioning the system will select the filter flush screen automatically 5 2 Filter flush Prepare filter flush as per instructions and press START Boiling Chilled Zip START STOP Section 5 Commissioning To calibrate touch START button NEXT 03 01 PM TUE 12 Feb 2013 Boiling Chilled Zip START Empty Filling Pulses L 360 440 5 3 Flow calibration NEXT Note ...

Page 23: ...Press the MENU button for main menu Press the Install button Press the Boost button In the next screen select YES to enable the booster Before connecting the power to the booster water must be run through for a min of 30 seconds to purge Run the boiling tap for 30 seconds and the allow the tank to refill Dispense boiling water for 30 seconds and check the booster outlet hose is warm when the boili...

Page 24: ... Sensor Closed Internal fault Check ventilation call Zip Service Condenser Sensor Open Internal fault Check ventilation call Zip service Heater Fuse Driver Fault Internal fault Call Zip Service Heater Driver Fault No hot water Call Zip Service Compressor Driver Fault No chilled water Call Zip Service Hot Sensor Degraded Internal fault Call Zip Service Condenser Overtemp Blocked air filter Remove b...

Page 25: ...ice provider or the cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its distributor This warranty does not cover damage resulting from non operation of the appliance the use of non authorised parts or consequential damage to any other goods furnishings or property No warranty applies to the life of any filtration cartrid...

Page 26: ...Page 26 of 28 801314UK G4 Boiling chilled commercial installation instructions June 2016 V2 04 Notes ...

Page 27: ...801314UK G4 Boiling chilled commercial installation instructions June 2016 V2 04 Page 27 of 28 Notes ...

Page 28: ...ks of Zip Heaters Aust Pty Ltd Zip products described in this publication are manufactured under one or more of the following patents AU675601 AU637412 AU635979 GB0422305 GB2065848 US4354049 US5103859 US5099825 and SA2006 08043 Other patents are in force and patent applications are pending Head Office Zip Water UK 14 Bertie Ward Way Dereham Norfolk NR19 1TE Website www zipwater com uk Email sales ...

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