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Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00

Maintenance Instructions

Cleaning

Keep the slot openings in the face of the sensor clear of dirt.

Never clean the case with strong or abrasive cleaners.

Wipe with a soft cloth, warm water and dish washing liquid.

Never hose or spray any part of the flushing system. 

Where the Zip FlushMaster is powered by a long life lithium battery a life of up 
to three years can be anticipated depending on frequency of activation. 

However to avoid the inconvenience associated with any malfunction of the 
flushing system, it is recommended that both the battery and the latching valve 
diaphragm be replaced annually. 

Where the optional power pack is fitted, the power must be turned off at the 
power point before any form of maintenance is attempted. 

Battery Replacement

Remove protective cover from sensor housing, locate battery holder.

Remove cover from battery holder and remove existing battery.

Replace existing battery with lithium cell type CRP2 / 223A only (Zip product 
code 90098).  Reset the Fill and Delay times (see notes on page 8 and 9).

Replace cover on battery holder and replace cover on sensor housing.

Battery low

When the battery voltage becomes low, the detection LED on front of unit 
will flash both Green and Red (as shown). This will continue until there is not 
enough power to open and close the valve. At this point the valve will close 
and the detection LED will only flash Red (as shown). At this stage the battery 
must be changed.

Valve Diaphragm Replacement

Isolate the water supply.

Remove fixing clip on top of latching valve coil by levering up clip with screw 
driver and clicking back until clip releases from shaft.

Lift coil, spring clip and spacer from latching valve shaft.

Carefully undo the 4 screws retaining the valve housing. When the last screw 
is about to be released, grip the valve body and top section as it is spring 
loaded.

Carefully separate the top section containing the spring and plungers from the 
lower body. The diaphragm should now be visible. Lift it out of position.

Remove the centre plastic piece from the rubber diaphram. Fit the new 
diaphram to the plastic centre. Replace it in the same orientation.

Re-assemble in the reverse of above. Note the position of all parts in the 
diaphragm for correct assembly. To order quote Zip part number 90279 
Diaphram Kit.

Replacement 
rubber for 
diaphragm

LED

Summary of Contents for FlushMaster Pearl

Page 1: ...hMaster Pearl Zip FlushMaster Mk 2 41091 Zip FlushMaster Pearl Compact Recessed Sensor Solenoid DC WS004 With 64mm body Water Saver Urinal Flushing System Keeps Urinals Clean Reduces Water Wastage Instructions for Models WS003 WS004 WS006 WS007 and 99168 Sensor 41095 Zip FlushMaster MK2 Recessed sensor Solenoid DC WS003 With 105mm body WS004 WS003 ...

Page 2: ...t Details 12 99168 Pearl Water Saver Sensor only 64mm body 99021 Zip FlushMaster Cistern Autosyphon 1 00 inch BSP 25 mm 99022 Zip FlushMaster Cistern Autosyphon 1 25 inch BSP 32 mm 99023 Zip FlushMaster Cistern Autosyphon 1 50 inch BSP 38 mm 99024 Zip FlushMaster Direct Injection Airbreak 1 00 inch BSP 25 mm 99025 Zip FlushMaster Direct Injection Airbreak 1 25 inch BSP 32 mm 99026 Zip FlushMaster ...

Page 3: ...uctions Designed for indoor use only do not expose to elements of nature All plumbing connections must be made in accordance with AS3500 Supply pressure 350kPa 700kPa Installation Procedure 1 Set up water discharge 2 Install sensor 3 Connect latching valve cable 4 Set flush timing Check Your Package Product Code 41091 Zip FlushMaster WS004 Ceiling recessed sensor complete with latching valve 6V Ba...

Page 4: ...litre discharge capacity Typical Installation with Cistern Typical Installation with Direct Injection Flow restrictor Installation Notes The Restrictaflow must be fitted between the isolating valve not supplied and the latching valve see page 5 The Restrictaflow is designed to save water and to reduce the flow particularly when used on single stall installations The Restrictaflow may be drilled ou...

Page 5: ...ween the cistern water level and the inlet water pipe level to prevent backflow Airbreak Installation The air break must be fitted in a vertical position Fitting in a position other than vertical will result in leakage Fit the air break to the top of the urinal sparge pipe in place of a cistern as shown in the diagram Do not use sealing tape in the joints Both the air break and the latching valve ...

Page 6: ...or more than three stalls use additional sensors Warning Do not connect battery or power pack until all plumbing connections are completed The power must be connected last as connection activates the system test mode see page 8 To install a ceiling recessed sensor WS004 and 99168 will require a 64 mm diameter hole in the ceiling WS003 WS006 and WS007 will require a 105mm diameter hole in the ceili...

Page 7: ... Secure the brown cable into the right hand screw terminal and tighten Secure the blue cable into the left hand screw terminal and tighten Push the plug into the socket on the circuit board positioned so screws face towards the centre of the board Finally insert the cable from the battery pack into the circuit board inlet socket Once the power is connected the system operates in test mode Ceiling ...

Page 8: ...d is shipped with the following Preset Values Janitorial Flush Set at 12 Hours Delay Time Set at 45 seconds Fill Time Set at aprox 5 seconds Connect Optional Power Pack AC Power Pack product code 99031 Locate battery holder and battery supplied with the system If connected remove the battery cable plug from the circuit board Connect power pack to 220 240 volt 10 amp AC power point Carefully align ...

Page 9: ...hown Push the button again and the light will change from Green to Red as shown repeat this as many times as required for Delay TIme Each push of the button ads 45 seconds Delay up to a maximum of 30 minutes and changes the LED s from Green to Red to Green Valve Override Once the unit has been set up it is possible to open the valve using a straightened paper clip Simply push the paper clip throug...

Page 10: ...es on page 8 and 9 Replace cover on battery holder and replace cover on sensor housing Battery low When the battery voltage becomes low the detection LED on front of unit will flash both Green and Red as shown This will continue until there is not enough power to open and close the valve At this point the valve will close and the detection LED will only flash Red as shown At this stage the battery...

Page 11: ...f Reset sensor timer switches Cistern fills or direct inject flushes for only 5 seconds at a time Sensor timers set to test mode Reset sensor timer switches Cistern fills or direct inject flushes for only 35 seconds at a time Sensor timers set to test mode and latching valve cable wires crossed Reset sensor timer switches and uncross latching valve wire connection Cistern fills or direct inject fl...

Page 12: ...t Condell Park NSW 2200 Postal Locked Bag 80 Bankstown 1885 Australia Website www zipheaters com Facsimile 02 9796 3858 Telephone 02 9796 3100 Free Call 1 800 638 633 IPG Z 103 As Zip policy is one of continuous product improvement changes to specifications may be made without prior notice Images in this booklet have been modified and may not be true representations of the finished goods ...

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