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Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00 

Page 11 of 12

Problem Solving

Symptoms

Possible Causes

Suggested Action

Cistern Does not fill or direct inject 
does not flush. 

Water supply turned off.

Latching valve flow regulator full on.

Latching valve installed backwards.

Latching valve cable damaged or 
latching cable unplugged.

Latching valve faulty.

Sensor not activating.

Check water supply, turn on tap.

Back off regulator screw.

Reinstall latching valve correctly.

Check cable and replug into sensor 
circuit board.

Replace latching valve.

Check sensor as below.

Cistern under fills, or direct inject 
flushes too long. 

Sensor duration time set incorrectly.

Latching valve flow regulator on.

Reset sensor timer switches.

Cistern over fills, or direct inject 
flushes for only 5 seconds at a time.

Sensor duration time set incorrectly.

Latching valve flow regulator off.

Reset sensor timer switches.

Cistern fills or direct inject flushes for 
only 5 seconds at a time.

Sensor timers set to test mode. 

Reset sensor timer switches.

Cistern fills or direct inject flushes for 
only 35 seconds at a time.

Sensor timers set to test mode and 
latching valve cable wires crossed.

Reset sensor timer switches 
and uncross latching valve wire 
connection.

Cistern fills or direct inject flushes 
continually except for time set as 
duration ‘on’ period.

Sensor cable wires crossed.

Uncross latching wire connection.

Cistern continues to fill during and 
after having just flushed.

Sensor duration time set incorrectly.

Sensor timing out of sync with fill.

Reset sensor timer switches.

Empty cistern, then restart timing.

Flushing will not stop.

False activation.

Sensor not activating.

Check for sensor vibration.

Check sensor as below.

Sensor not activating. 

Battery flat.

Power turned off.

Sensor fuse blown.

Lens slot blocked.

Not detecting users.

Faulty sensor.

Replace battery.

Check Powerpack, turn on power.

Replace fuse on circuit board.

Clean lens slots.

Reposition sensor appropriately.

Replace sensor.

Summary of Contents for FlushMaster Pearl

Page 1: ...hMaster Pearl Zip FlushMaster Mk 2 41091 Zip FlushMaster Pearl Compact Recessed Sensor Solenoid DC WS004 With 64mm body Water Saver Urinal Flushing System Keeps Urinals Clean Reduces Water Wastage Instructions for Models WS003 WS004 WS006 WS007 and 99168 Sensor 41095 Zip FlushMaster MK2 Recessed sensor Solenoid DC WS003 With 105mm body WS004 WS003 ...

Page 2: ...t Details 12 99168 Pearl Water Saver Sensor only 64mm body 99021 Zip FlushMaster Cistern Autosyphon 1 00 inch BSP 25 mm 99022 Zip FlushMaster Cistern Autosyphon 1 25 inch BSP 32 mm 99023 Zip FlushMaster Cistern Autosyphon 1 50 inch BSP 38 mm 99024 Zip FlushMaster Direct Injection Airbreak 1 00 inch BSP 25 mm 99025 Zip FlushMaster Direct Injection Airbreak 1 25 inch BSP 32 mm 99026 Zip FlushMaster ...

Page 3: ...uctions Designed for indoor use only do not expose to elements of nature All plumbing connections must be made in accordance with AS3500 Supply pressure 350kPa 700kPa Installation Procedure 1 Set up water discharge 2 Install sensor 3 Connect latching valve cable 4 Set flush timing Check Your Package Product Code 41091 Zip FlushMaster WS004 Ceiling recessed sensor complete with latching valve 6V Ba...

Page 4: ...litre discharge capacity Typical Installation with Cistern Typical Installation with Direct Injection Flow restrictor Installation Notes The Restrictaflow must be fitted between the isolating valve not supplied and the latching valve see page 5 The Restrictaflow is designed to save water and to reduce the flow particularly when used on single stall installations The Restrictaflow may be drilled ou...

Page 5: ...ween the cistern water level and the inlet water pipe level to prevent backflow Airbreak Installation The air break must be fitted in a vertical position Fitting in a position other than vertical will result in leakage Fit the air break to the top of the urinal sparge pipe in place of a cistern as shown in the diagram Do not use sealing tape in the joints Both the air break and the latching valve ...

Page 6: ...or more than three stalls use additional sensors Warning Do not connect battery or power pack until all plumbing connections are completed The power must be connected last as connection activates the system test mode see page 8 To install a ceiling recessed sensor WS004 and 99168 will require a 64 mm diameter hole in the ceiling WS003 WS006 and WS007 will require a 105mm diameter hole in the ceili...

Page 7: ... Secure the brown cable into the right hand screw terminal and tighten Secure the blue cable into the left hand screw terminal and tighten Push the plug into the socket on the circuit board positioned so screws face towards the centre of the board Finally insert the cable from the battery pack into the circuit board inlet socket Once the power is connected the system operates in test mode Ceiling ...

Page 8: ...d is shipped with the following Preset Values Janitorial Flush Set at 12 Hours Delay Time Set at 45 seconds Fill Time Set at aprox 5 seconds Connect Optional Power Pack AC Power Pack product code 99031 Locate battery holder and battery supplied with the system If connected remove the battery cable plug from the circuit board Connect power pack to 220 240 volt 10 amp AC power point Carefully align ...

Page 9: ...hown Push the button again and the light will change from Green to Red as shown repeat this as many times as required for Delay TIme Each push of the button ads 45 seconds Delay up to a maximum of 30 minutes and changes the LED s from Green to Red to Green Valve Override Once the unit has been set up it is possible to open the valve using a straightened paper clip Simply push the paper clip throug...

Page 10: ...es on page 8 and 9 Replace cover on battery holder and replace cover on sensor housing Battery low When the battery voltage becomes low the detection LED on front of unit will flash both Green and Red as shown This will continue until there is not enough power to open and close the valve At this point the valve will close and the detection LED will only flash Red as shown At this stage the battery...

Page 11: ...f Reset sensor timer switches Cistern fills or direct inject flushes for only 5 seconds at a time Sensor timers set to test mode Reset sensor timer switches Cistern fills or direct inject flushes for only 35 seconds at a time Sensor timers set to test mode and latching valve cable wires crossed Reset sensor timer switches and uncross latching valve wire connection Cistern fills or direct inject fl...

Page 12: ...t Condell Park NSW 2200 Postal Locked Bag 80 Bankstown 1885 Australia Website www zipheaters com Facsimile 02 9796 3858 Telephone 02 9796 3100 Free Call 1 800 638 633 IPG Z 103 As Zip policy is one of continuous product improvement changes to specifications may be made without prior notice Images in this booklet have been modified and may not be true representations of the finished goods ...

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