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Page 6 of 24                                 HydroTap Installation and Operating Instructions - 89650UK - August 2011 v1.02

    Commercial Models Covered by These Instructions

Installation Requirements 

(continued)

•  For AV models, cold water supply with a minimum working pressure of 2 bar 

(200 kPa) and a maximum working pressure of 7 bar (700 kPa) connected via 
an isolation valve. For all A models, cold and hot water supply with a minumum 
working pressure of 0.7 bar (70kpa) and a maximum working pressure of 7 
bar (700 kPa).  If pressure is likely to exceed 7 bar, install a 5 bar (500 kPa) 
Pressure Limiting Valve.

•  The fitting of an air flow vent, cut into the top half of the cupboard door 

concealing the HydroTap requires a cut size of approximately 100mm circular, 
to provide adequate warm air displacement. In installations where high volume  
draw-off will occur, the fitting of the accessory exhaust fan is essential. 

•  Accessory exhaust fan must be fitted when supplied with 150/175 and 

200/175+ models. Buffers must be fitted to cupboard door.

Important:

 

Do not proceed with the installation if these requirements are not met. 

These Installation Instructions cover the A and AV HydroTap range. Use the chart 
on the left to identify the model you are using:

Commercial  Models:

= Boiling / Chilled and Hot / Cold.  (Mains)

AV   = Boiling / Chilled and Hot / Cold.  (Vented)

Boiling Water Capacity:

160 = 160 cups in one hour**   200 = 200 cups in one hour** 

** Capacity will be reduced by the volume of water used when operating the mixer tap.

Chilled  Water Capacity: 

125 = 125 glasses in one hour   175 = 175 glasses in one hour

Note: 

The 

Cup

 measurement = 167mls, the 

Glass 

measurement = 200mls.

AV

Model 

160

Cups of 

Boiling Water 

per Hour

125

Glasses of 

Chilled Water 

per Hour

Model

Height             

mm (inch)

Depth                  

mm (inch)

Width                   

mm (inch)

Weight  empty         

kg’s  lbs

Weight  full                 

kg’s  lbs

BC 60/85A

340 (13.3)

430 (16.9)

430 (16.9)

28

34.5

BC100/125A, BC160/125+A

BC100/125AV, BC160/125+AV

340 (13.3)

430 (16.9)

430 (16.9)

28 (61.7)

35 (77.1)

BC150/175A, BC200/175+A 

BC150/175AV, BC200/175+AV

395 (15.5)

470(18.5)

500 (19.6)

29.5 (65)

38 (83.7)

 Special Tools Required

In addition to normal tools, the following will be required:

•  50mm diameter sheet metal hole punch for sink tops. (not supplied)

•  50mm diameter hole saw for timber bench tops. (not supplied)

•  Nut runner tube spanner (supplied) for fixing tap assembly.

 Installation  Procedure

Step A - Installing the All-in-One tap 

(see P12-15)

1.   Make sure that the tap location will allow the nozzle to drain into the sink.

NOTE 1: The tap assembly must not be positioned more than 900mm  

 

above the HydroTap unit.                                                                             
Failure to do this may result in poor water delivery.

Summary of Contents for HydroTap All-In-One BC 60/85A

Page 1: ...02 Page 1 of 24 Zip HydroTap All In One Filtered Boiling and Chilled water plus Hot and Cold water for kitchens and tea rooms Installation and Operating Instructions This Installation Instruction cov...

Page 2: ...ard supporting the appliance is adequate for the total weight of the appliance when full of water Before Commissioning 1 Check the unit has been secured correctly 2 Flush the supply line before connec...

Page 3: ...Replacement 16 Internal Filter Replacement 16 17 Operating the HydroTap 18 Child Safety Lock 18 Setting the Energy Saver Timer 19 20 Auxiliary Fan Attachment 21 Boiling Water Isolation 21 Setting Boil...

Page 4: ...nician To avoid hazards all installation procedures must be carried out by a suitably qualified tradesperson The power cable and power outlet must be in a safe visible position for connection Venting...

Page 5: ...r the same protection to the connecting pipework and fittings Altitude The HydroTap is equipped with a self calibrating program which caters for altitude adjustment Installation Environment Considerat...

Page 6: ...fy the model you are using Commercial Models A Boiling Chilled and Hot Cold Mains AV Boiling Chilled and Hot Cold Vented Boiling Water Capacity 160 160 cups in one hour 200 200 cups in one hour Capaci...

Page 7: ...cold water inlet at the rear of the unit Position the HydroTap undersink unit as close as possible to directly beneath the All in One tap head The connection tubes supplied with the tap head assembly...

Page 8: ...bolt plate system provided The following instruction is CRITICAL Adjust both cupboard door hinges and attach the supplied rubber door buffers to the doors to create a 4 mm air gap between the doors a...

Page 9: ...ugs from the John Guest fittings as shown in Figures 2 3 and 4 After suitably mounting the filter assembly to an adjacent surface measure and trim the filter inlet and filter outlet tubes Fit the tube...

Page 10: ...ox 5 minutes the unit will default to normal operation When starting both Boiling and Chilled cycles activate simultaneously after calibration has taken place the descriptions below indicate what happ...

Page 11: ...st to discuss the service issue Press the Menu minus button once to return to the service default screen To change the service default screen back to Normal Operation press the adjust buttons together...

Page 12: ...280 VENT OUTLET POSITION SILIC FRO IN H TO T NOTE IF THE FLOW RATE IS TOO FAST CUT THE RED SILICONE TUBE 75mm MINIMUM FROM THE BOTTOM OF THE BASE OF THE ALL IN ONE TAP INSERT THE TEFLON RESTRICTOR ABO...

Page 13: ...E NOT SUPPLIED 65 200 BENCHTOP CABINET DOOR 4mm BUFFER PAD TO ENSURE VENTILATION GAP SILICONE HOSE FROM BOILING WATER TANK IN HYDROTAP UNIT TO TAP SILICONE HOSE FROM CHILLED WATER TANK IN HYDROTAP UNI...

Page 14: ...IN HYDRTAP UNIT TO TAP Red SILICONE HOSE FROM CHILLED WATER TANK IN HYDROTAP UNIT TO TAP Blue SILICONE HOSE FROM STEAM VENT IN H TAP UNIT Clear BH2 B MAIN SUPP NOTE IF THE FLOW RATE IS TOO FAST CUT T...

Page 15: ...rating Instructions 89650UK August 2011 v1 02 Page 15 of 24 200 MAINS AMBIENT WATER SUPPLY ISOLATION VALVE NOT SUPPLIED ALL IN ONE TAP VENTED VERSION BH3 RED MARKER BLUE MARKER BH1 WHITE MARKER REAR V...

Page 16: ...ydroTap notifies when filter replacement is due The default setting is 6000 Ltrs but this can be set in increments of 1000Ltr from 1000Ltr to 10000Ltrs When a filter change is due the Change Filter li...

Page 17: ...onds it will default to the selected mode 16 Close the door to secure the appliance Internal Filter Replacement Warning If the Zip HydroTap is switched off for a long period of time e g more than a we...

Page 18: ...the Off position and repeat the step The lever has to be manually returned to the Off position Safety Lock The safety lock is designed to prevent the flow of boiling water if the hot lever is inadver...

Page 19: ...the sleep mode momentarily operate the Hot lever and then allow sufficient time for the water to reach the set temperature Filter Life Factory set at 6000 Litres Press either Menu or Menu button unti...

Page 20: ...revert to Normal operation mode To exit from the Service mode Press both the Adjust and Adjust buttons simultaneously and the screen will display Normal Operation If the buttons are not pressed toget...

Page 21: ...operation by Infirm or disabled persons 1 On the LCD scroll through the menu to Hot Isolation 2 Press adjust to activate 3 Now go to the Tap Head assembly and press the Safety Lock 3 three times rapi...

Page 22: ...ace faulty non return valves Faulty restrictaflow valve Clean and reset restrictaflow valve Water supply not connected Check plumbing connection turn water ON No hot water from mixer Hot tank empty Ex...

Page 23: ...ent Outside of the EU it will be necessary to dispose of this product at your local community waste collection or recycling centre In order to help preserve our environment we ask that you dispose of...

Page 24: ...Provider or the cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its Distributor This warranty does not cover damage resul...

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