Zippity Hampton Outdoor Vinyl Shower Kit, Assembly Manual

Page 1: ... I E S R E Q U I R E D F O R I N S T A L L A T I O N A Zippity Post Extension for In Ground Installation Sold as 4 Packs B Zippity Galvanized Steel Surface Mount for Concrete or Wood Surface Sold as 2 Packs Ver 3 1 081112 www zippity outdoor com A B DO IT YOURSELF FRIENDLY PRODUCTS Zippity ...

Page 2: ...ts 2 Hampton Outdoor Vinyl Shower Kit Top View Front View Side View 37 1 8 in 35 5 8 in 48 1 8 in 41 in 70 in 80 in 88 3 4 in 1 2 in 1 2 in 35 1 8 in 41 7 8 in 61 5 8 in 10 in 60 in 35 1 8 in 39 1 8 in 46 5 8 in ...

Page 3: ...ve to deal with moving existing gutters or matching eave heights If you plan to build your shower close to the house please keep the outer extremities of the shower a minimum of 4 inches back from your eaves What looks like the toughest part of this project is actually the easiest the graceful solid looking posts We ve designed these posts to simply be extended with our Post Extension for In Groun...

Page 4: ...8 Post Trim Caps 4 9 Shade Slats 9 10 Rail Brackets 12 11 Privacy Boards 11 12 Privacy Board Trimmed For Gate 1 13 Wall U Channel 6 14 Wall Horizontal Rails 6 15 Privacy Strip 2 16 Gate Corner Brackets 4 17 Gate Horizontal Rails 2 18 Gate Vertical Rails 2 19 Gate Brace 1 1 3 10 9 6 4 7 5 13 11 14 12 2 16 17 15 19 18 8 11 DO IT YOURSELF FRIENDLY PRODUCTS Zippity ...

Page 5: ...1 2 x 48 7 Decorative End Caps 4 8 Post Trim Caps 4 9 Shade Slats 9 10 Rail Brackets 12 11 Privacy Boards 11 1 2 x 11 1 2 x 56 3 8 12 Privacy Board Trimmed For Gate 1 1 2 x 6 3 4 x 56 3 8 13 Wall U Channel 6 53 Long 14 Wall Horizontal Rails 6 1 1 2 x 3 1 2 x 34 7 8 15 Privacy Strip 2 5 8 x 3 x 57 16 Gate Corner Brackets 4 17 Gate Horizontal Rails 2 1 1 2 x 3 1 2 x 33 5 8 18 Gate Vertical Rails 2 1...

Page 6: ...s You will Need Not Included Sold separately from www zippity outdoor com or retailer of our products If Mounting Shower on Wood Deck or Concrete Surface L Zippity Galvanized Steel Surface Mount Sold as 2 Packs purchase from www zippity outdoor com or a retailer of our products See Surface Mount Instructions For More Details M 1 4 x 4 Hex Head Bolts 16 1 4 Lock Washers 16 1 4 Plain Washers 16 1 4 ...

Page 7: ...anized Steel Surface Mount sold separately as 2 Packs 7 Hampton Outdoor Vinyl Shower Kit 58 in Concrete Mounting into the Ground with Concrete Footing This shower can also be installed into the ground using our Zippity Post Extension for In Ground Installation sold separately as 4 Packs DO IT YOURSELF FRIENDLY PRODUCTS Zippity 30 1 4 in ...

Page 8: ...sert Post Extension illustrated into the bottom of all four posts 1 1 STEP ONE 28 in 30 in Note The remainder of this instruction will be illustrated using the Surface Mount Installation with Post Extension will be very similar DO IT YOURSELF FRIENDLY PRODUCTS Zippity Surface Mount will be secured to the post in the next step Post Extension will be secured to the post in the next step ...

Page 9: ... that surface mount is installed fully or post extension is installed as per page 8 prior to securing brackets to post Secure the U Channel to the post between the brackets as illustrated using 3 screws Repeat steps 1 and 2 for the three other posts Install two additional brackets and u channels for future installation of back wall on posts B and D as illustrated 1 2 4 STEP TWO 3 2 4 A B C D DO IT...

Page 10: ...o brackets groove in rail facing up Tip Push the rail tight into the back of the bracket The screw head may provide for a slight conflict but with enough force it will pop inside the rail pocket Secure the bottom rail into brackets with 2 screws in each bracket as illustrated Tip Please angle the screw either slightly down or up to avoid conflict with internal rail rib 1 2 3 1 PostB PostA 3 PostB ...

Page 11: ... last privacy board as illustrated in similar fashion as the first privacy board Slide the middle privacy board in vertically from the top as illustrated Walk the top rail down over the boards as illustrated starting with the first board Secure the top rail to the top brackets with 2 screws in each as illustrated Repeat steps to assemble the other wall panel 1st 2nd 8 Tip If necessary Use liquid s...

Page 12: ...oard into bottom rail as illustrated Angling the board as illustrated will make it easier to get into the channel on post and bottom rail Insert End privacy board in a similar fashion as the first privacy board Slide the middle privacy board in vertically from the top down into place as illustrated 1 2 3 4 1 1st 2nd 4 3 2 DO IT YOURSELF FRIENDLY PRODUCTS Zippity 1st 2nd ...

Page 13: ...13 Hampton Outdoor Vinyl Shower Kit 1 STEP FOUR Install the top rail over the boards as illustrated Secure both top and bottom rails to all brackets 5 6 5 6 DO IT YOURSELF FRIENDLY PRODUCTS Zippity ...

Page 14: ...equired Slide one of the beams thru the routed holes in the front two posts Orientate as illustrated Slide the second beam thru the routed holes in the back posts Orientate as illustrated 1 2 STEP FIVE 3 1 2 3 Note Holes on the top of beam to be facing up DO IT YOURSELF FRIENDLY PRODUCTS Zippity ...

Page 15: ...ing 2 screws on front and back of each posts Final Adjust and Secure Beam to Post 1 1 2 3 2 STEP SEVEN Pressure fit the post caps onto the post as shown Apply a small amount of vinyl glue to the inside of the end caps and attach to the end of the beams as shown Install Post and End Caps 1 DO IT YOURSELF FRIENDLY PRODUCTS Zippity ...

Page 16: ... corrected for level using galvanized steel washers not provided acting as shims underneath the base to level VERY IMPORTANT OR SHOWER BEAMS WILL NOT BE LEVEL 1 2 16 STEP EIGHT F 2 33 1 8 in 84 0 cm 35 1 8 in 89 1 cm 48 3 8 in 122 7 cm Marker 3 OR Square and Secure Post into the Ground using Post Extension Concrete Footing Visually square the unit into the space where you intend to permanently ins...

Page 17: ...side post of the gate opening as shown Center the height between the side wall horizontals Fasten the privacy strip in place using 6 screws thru the pre drilled holes Repeat for the opposite side 17 Hampton Outdoor Vinyl Shower Kit STEP NINE 2 DO IT YOURSELF FRIENDLY PRODUCTS Zippity ...

Page 18: ...ll the way until it bottoms out as illustrated Assemble the top rail with brackets in the same way as bottom rail with brackets Insert Vertical Rails fully into bracket as shown Insert first full privacy board vertically into the vertical rail as illustrated 4 1 2 4 5 5 Insert Fully until rail bottoms out Insert Fully until rail bottoms out Insert Fully until rail bottoms out Insert Fully until ra...

Page 19: ...llustrated Install top rail and brackets down over boards and vertical rails as illustrated Secure brackets to verticals and horizontals with screws as illustrated Insert Fully until rail bottoms out Trimmed Panel 6 8 9 DO IT YOURSELF FRIENDLY PRODUCTS Zippity Insert Fully until rail bottoms out 7 9 Leave screws off for future installation of gate hinge x x x x ...

Page 20: ...ce by sliding the larger tube over the smaller tube Align holes and secure with fasteners Ensure the gate is square as illustrated Tip Measure corner to corner of gate and ensure measurements are the same Screw bracing into place on the gate as illustrated 11 10 Align Holes 9 Equal Measurements ...

Page 21: ... Gate Assembly Continued Secure hinges to gate as illustrated Secure latch to top of gate as illustrated Use temporary spacers or blocks as illustrated to support gate during installation of hinges to post DO IT YOURSELF FRIENDLY PRODUCTS Zippity 12 13 14 ...

Page 22: ...22 Hampton Outdoor Vinyl Shower Kit 1 1 Attach Gate to the Unit Secure hinges to post as illustrated STEP ELEVEN ...

Page 23: ...n Outdoor Vinyl Shower Kit STEP TWELVE 1 Drill Latch Hole Slide out the latch bolt and identify the location to drill a single 5 16 receiving hole as illustrated X 1 Mark DO IT YOURSELF FRIENDLY PRODUCTS Zippity ...

Page 24: ...guiding the tip of the screws into respective positions in pre drilled holes on beams as illustrated Secure the shade slats to the beam as illustrated Secure the remaining shade slats in the same way 2 3 4 DO IT YOURSELF FRIENDLY PRODUCTS Zippity Align Screw with Hole Congratulations You did it 24 10616 Bailey Road Unit H Cornelius NC 28031 Toll Free Phone 1 877 234 6196 Fax 704 631 4685 www zippi...