Zirkon zahn M2 MILLING UNIT COMFORT LINE, Operation And Maintenance Manual

Page 1: ...m2 milling unit comfort line operation and maintenance manual...

Page 2: ...ON 19 05 2021 Operation and maintenance manual Translation of the original version M2 Milling Unit Comfort Line Machine type M2 Milling Unit Wet Heavy Metal Teleskoper Dual Wet Heavy Metal Dual Telesk...

Page 3: ...03 ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021...

Page 4: ...Residual Risks 17 Symbols used in this manual and on the milling unit 17 Danger symbols 17 Other symbols 18 Residual risks and safety regulations 18 Possible sources of danger 19 Installation site 21...

Page 5: ...milling unit 34 M2 Dual milling unit 36 Connecting of the Cleaning Kit 38 Normal operation Wet milling 40 Wet cleaning of the milling unit 41 First start up 44 Normal use 45 Safety aspects 45 Always...

Page 6: ...ble faults and troubleshooting 55 Milling unit is not responding 55 Milling process does not start 55 Collet chuck does not open Changing of the burs is not working 55 Interrupted milling process 56 I...

Page 7: ...07 ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021...

Page 8: ...08 ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021 MILLING UNITS OVERVIEW M2 Teleskoper milling unit M2 Wet Heavy Metal milling unit...

Page 9: ...09 ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021 M2 Dual Wet Heavy Metal milling unit M2 Dual Teleskoper milling unit M2 Dual Double Teleskoper milling unit...

Page 10: ...10 ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021...

Page 11: ...on required for the safe use of the M2 and M2 Dual milling units produced by Zirkonzahn srl However it is not intended to replace a training course with regard to the scope of application The particip...

Page 12: ...For machine safety 2006 42 EC For low voltage 2014 35 EU IEC 61010 1 ed 3 For EMC Rules 2014 30 EU EN IEC 61000 6 4 2019 EN IEC 61000 3 2 2019 EN 61000 3 3 2013 A1 2019 EN IEC 61000 6 2 2019 The decl...

Page 13: ...ompartment tool changer milling tools are automatically exchanged and organised The M2 Dual milling units are equipped with two milling chambers as well as a contamination protected tool chamber conta...

Page 14: ...Weight XXX Made in Italy S dtirol 14 CHAPTER GENERAL ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021 Device ID plate The Device ID plate of the M2 milling unit is...

Page 15: ...erials Zirconia Dental resins Wax Sintermetall Composite Titanium can only be milled with wet processing function Cobalt Chromium Wood Glass ceramics Raw Abutments prefabricated titanium abutments In...

Page 16: ...sed by possible dust exposure in connection with the milling unit Direct contact between rotating tools and the user is excluded when the system is used correctly NOT INTENDED USE Uses that are not de...

Page 17: ...roper use Read the operation and maintenance manual before usage Strictly follow the instructions Caution Hazardous voltage Unplug during repair works The use of water compressed air or solvents is st...

Page 18: ...ularly important text passages in the operation and maintenance manual This symbol indicates the necessity to document work processes RESIDUAL RISKS AND SAFETY REGULATIONS Read and follow the safety i...

Page 19: ...UQTD KV A small deposit of dust in the milling unit can never be completely excluded Therefore wear respiratory protection and safety goggles when opening the milling unit and especially when cleaning...

Page 20: ...oving the workpiece or changing the elaboration tools The wearing of protective gloves is recommended Possible sparking when used improperly When milling workpieces made of titanium or other light met...

Page 21: ...UVCPEG QH CV NGCUV O QP CNN UKFGU QH YCNNU GVE OWUV DG OCKPVCKPGF VQ GPUWTG UWH EKGPV CKT circulation and good accessibility for repair and maintenance For ergonomic reasons an appropriate working hei...

Page 22: ...22 CHAPTER INSTALLATION SITE ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021...

Page 23: ...cable suction unit RJ45 LAN cable 3 m for network switch Measurement stylus 2 fuses 6 3 A Allen key set Cleaning and maintenance set for spindle Backup on USB stick 1 or 3 tool magazines 3 only for t...

Page 24: ...ing 06 Spindle 07 Tool magazine with automatic tool changer function 08 Optical tool detection 09 Tool chamber 10 Connection for milling bur measurement probe 11 Connection for zero point stylus 12 Io...

Page 25: ...oner Orbit 05 Counter bearing 06 Spindle 07 Tool magazine with automatic tool changer function 08 Optical tool detection 09 Connection for milling bur measurement probe 10 Connection for zero point st...

Page 26: ...cle number Ioniser M2 Dual Left ZBAC3322 ATTENTION An approach of the chest 30 cm to the emission tips of the electrode or the flat contact of several emission tips with the hand should be avoided and...

Page 27: ...I CPF HQT VJG UGTKCN RTQEGUUKPI QH WR VQ RTGHCDTKECVGF VKVCPKWO CDWVOGPV DNCPMU Raw Abutments in combination with the Teleskoper Orbit for Zirkonzahn s M2 Teleskoper M2 Dual Teleskoper and M2 Dual Dou...

Page 28: ...result oriented principle which guarantees the greatest possible freedom of choice and processing Furthermore complex technological processes are designed in a comprehensive and transparent way The u...

Page 29: ...NQCFU CPF UVCTVU NG HTQO 0GUVKPI V EQPVTQNU VJG OKNNKPI WPKV and illustrates the milling process graphically Zirkonzahn Implant Planner 3 D implant planning software on the basis of matched patient d...

Page 30: ...30 CHAPTER COMPONENTS ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021...

Page 31: ...technical data sheet The M2 milling unit is supplied on a pallet and encased by a cardboard box Do not put any other object on top of the cardboard box A forklift or a lift tray truck 500 kg are recom...

Page 32: ...32 CHAPTER INSTALLATION ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021...

Page 33: ...it is supplied with an integrated PC with touch screen No additional external PC is required The milling machine must be connected to the Internet with the LAN cable RJ45 CONNECTION OF THE MILLING UNI...

Page 34: ...ER FIRST START UP ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021 min 30 mA Residual current circuit breaker min 10 A 230 V min 20 A 115 V Power circuit breaker M2...

Page 35: ...TART UP ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021 Compressed air min 6 bar max 10 bar Clean air according to ISO 8573 1 2010 Cleaning Bucket M2 Cleaning Kit...

Page 36: ...FIRST START UP ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021 min 30 mA Residual current circuit breaker min 10 A 230 V min 20 A 115 V Power circuit breaker M2 D...

Page 37: ...2 Cleaning Kit M2 37 CHAPTER FIRST START UP ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021 Compressed air min 6 bar max 10 bar Clean air according to ISO 8573 1 2...

Page 38: ...river Scope of delivery Cleaning Kit 2 Cleaning Buckets suction hose Insert the Cleaning Kit into the holding plate CPF Z KV VQ VJG JQNFKPI RNCVG YKVJ VJG HQWT UETGYU supplied If the Cleaning Kit is m...

Page 39: ...nect the supplied hose to the lower connection of the Cleaning Kit and the other end to the rear of the milling unit Remove the connector located on the rear of the milling unit ADVICE To remove it pr...

Page 40: ...e drain hose of the Cleaning Bucket to the FTCKP RKRG 7UKPI C ETQUU VKR UETGYFTKXGT Z VJG JQUG VQ the pipe by tightening the metal ring attached to the hose Pour water and Cooling Lubricant Plus Milli...

Page 41: ...and close it Now the machine is ready for milling WET CLEANING OF THE MILLING UNIT Open the Cleaning Bucket lid with connections by turning it and pressing the PUSH button on the front 2NCEG VJG NKF Y...

Page 42: ...RSION 19 05 2021 Activate the water pump in the Zirkonzahn Fr sen software 1 More 2 Go to 3 Cleaning Positions 4 Water pump on off Remove the shower from its holder Close the Cleaning Bucket containin...

Page 43: ...it After use put the shower back in its holder deactivate the water pump in the Zirkonzahn Fr sen software and turn the tap to OFF In order to activate the suction unit it must be activated in the Zir...

Page 44: ...ain switch now turns green and close the front plate If the main switch does not light up in a green colour check the power supply 05 To guarantee the correctness of the parameters and the precision o...

Page 45: ...emergency stop switch and main switch lights green are activated the lighting of the main switch and the interior lighting switches off immediately Functional check of the magnetic switch on the fron...

Page 46: ...he Zirkonzahn Fr sen software opens 08 CTT QWV C TGHGTGPEG TWP C FKCNQIWG DQZ CRRGCTU EQP TO YKVJ 1 09 QCF 0 OKNNKPI NG VJG OKNNKPI RTQEGUU KU ECNEWNCVGF HQT VJG UGNGEVGF NG 10 G PG RQUKVKQP CPF UK G...

Page 47: ...the milling unit could start unintentionally even when the front plate is open The M2 milling unit has an automatic cleaning mechanism This completes the manual cleaning but does not replace it SAFETY...

Page 48: ...Before cleaning any workpieces that may still be present must be removed from the milling chamber The use of a suitable vacuum cleaner follow manufacturer s instructions is recommended All areas to b...

Page 49: ...the milling unit Turn on the compressed air Hold the rear shaft of the collet chuck with the large spanner wrench In order to do so open the folder milling bur selection and click open spindle The cl...

Page 50: ...he collet chuck with Milling Spindle Grease on the contact surfaces ATTENTION Use the product in small quantities Apply on the contact surfaces only a very thin layer of product Insert the collet back...

Page 51: ...s a prerequisite for the safe and proper operation of the milling unit The maintenance intervals must therefore be observed without fail The maintenance plan is enclosed in this operation and maintena...

Page 52: ...52 CHAPTER MAINTENANCE ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021...

Page 53: ...ly under the supervision of Zirkonzahn or in accordance with the Operation and Maintenance Manual 4GRCKTU CPF TGRNCEGOGPV QH GNGEVTKECN EQORQPGPVU OWUV QPN DG ECTTKGF QWV D C SWCNK GF electrician unde...

Page 54: ...authorised by Zirkonzahn The coolant is drained The milling unit is cleaned The compressed air supply is removed KNNKPI WPKV OWUV DG RTQVGEVGF HTQO FWUV CPF OQKUVWTG CPF UVQTGF CEEQTFKPI VQ VJG URGEK...

Page 55: ...ly under their guidance or in accordance with the Operation and Maintenance Manual H C OCNHWPEVKQP ECPPQV DG TGEVK GF VJTQWIJ VJG KPHQTOCVKQP RTQXKFGF KP VJG QRGTCVKQP CPF maintenance manual the M2 mi...

Page 56: ...UUCT PF C FKHHGTGPV NQECVKQP CPF ECTT QWV C TGECNKDTCVKQP Calibrate the milling unit select calibration in the software Zirkonzahn Fr sen and follow the instructions step by step Important The orbit h...

Page 57: ...he equipment except for wear parts If the device is passed on to third parties the warranty obligation is recognized only if the passing on occurs within the set warranty period of 12 months WARRANTY...

Page 58: ...rials and tools that have not been produced or authorised by Zirkonzahn Use of non original spare parts THE WARRANTY DOES NOT COVER Damage during transport and supply it is the forwarding company s li...

Page 59: ...g unit 620 mm Width milling unit 780 mm Weight milling unit 150 kg Glass cladding Hardened Sicurit glass UNI ISO 12150 Width Cleaning Kit 140 mm Electrical power 600 W Operating voltage 100 240 V Freq...

Page 60: ...T Processing axes 5 Overall height milling unit 690 mm Depth milling unit 620 mm Width milling unit 1250 mm Weight milling unit 240 kg Glass cladding Hardened Sicurit glass UNI ISO 12150 Width Cleanin...

Page 61: ...P CXGTCIG QY TCVG QH N OKP CONNECTION TO THE POWER SUPPLY SYSTEM VIA RESIDUAL CURRENT CIRCUIT BREAKER 6JG OKNNKPI WPKVU CTG GSWKRRGF YKVJ CP KPVGITCVGF OCKPU NVGT VQ OGGV VJG EWTTGPV standard 2014 30...

Page 62: ...IT COMFORT LINE VERSION 19 05 2021 PERMISSIBLE TRANSPORT CONDITIONS The following conditions must be observed when transporting the furnace Keep it in a dry place Do not place it in a cold environment...

Page 63: ...63 ZIRKONZAHN OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE VERSION 19 05 2021...

Page 64: ...U M A N ZI RCON I U M T ECH NOLOGY Zirkonzahn Worldwide Tel 39 0474 066 660 info zirkonzahn com www zirkonzahn com All information is subject to change Errors and omissions excepted Version 19 05 202...