Zirkon zahn titanium spectral-colouring anodizer, Operator And Maintenance Manual

Page 1: ...titanium spectral colouring anodizer Operator s and maintenance manual...

Page 2: ...02 02 Operator s and maintenance manual Titanium Spectral Colouring Anodizer Machine type Anodiser Version 14 06 2019 Copyright 2019 Zirkonzahn Gais S r l...

Page 3: ...03 03...

Page 4: ...improvements 12 Safety regulations 12 Safety concept 12 Personal safety equipment 12 Safety measures when cleaning the device 12 Workplace handling references to safety 13 Troubleshooting 13 Sources...

Page 5: ...25 Safety measures when cleaning the device 25 Disconnect the device from power supply 25 Dry cleaning of the device 25 Cleaning instructions 26 Maintenance and control 26 Regular controls 26 Once a...

Page 6: ...ing Prohibition The use of water compressed air or solvents is strictly forbidden Mandatory sign Unplug from mains power Mandatory sign Breathing protection is essential Mandatory sign Use eye protect...

Page 7: ...l very carefully before using the device for the first time If symbols or pictograms hazard and behaviour information on the device are not recognisable anymore or if they came off the operator has to...

Page 8: ...08 08 KAPITEL...

Page 9: ...should handle the Titanium Spectral Colouring Anodizer This Operator s and Maintenance Manual covers all you need to know for safe use and maintenance of the Titanium Spectral Colouring Anodizer prod...

Page 10: ...nal safety equipment disconnect the device from power supply by pulling the mains plug before any intervention operate the device only in a well lit environment of at least 500 lux neither use water n...

Page 11: ...r non intended use non compliance with references and prescriptions specified in the Operator s and Maintenance Manual modifications carried out by the customer or by third parties which have not been...

Page 12: ...Manual were compiled according to the requirements of the Machinery Directive 98 37 EC in force until 29 12 2009 and the Machinery Directive 2006 42 EC in force since 30 10 2009 as well as the Europe...

Page 13: ...Operator s Manual the Titanium Spectral Colouring Anodizer must be turned off Prevent unauthorised operation Please contact your Zirkonzahn partner for troubleshooting SOURCES OF DANGER AND RISKS Resi...

Page 14: ...he device must not be connected to the electric circuit during the installation phase Danger of electric shock The original packaging has to be kept for at least 1 year SAFETY PROCEDURES AT THE SITE O...

Page 15: ...15 15 CHAPTER 2 COMPONENTS COMPONENTS...

Page 16: ...03 Voltage regulator 04 ON OFF switch 05 Anode plug 06 Cathode plug 07 Ventilation fan 08 Suspension device 09 Connection cable TITANIUM SPECTRAL COLOURING ANODIZER 10 Shelf for accessories 11 Cathode...

Page 17: ...ergy consumption of the control unit 300 W Mains voltage 100 240 V 50 60 Hz Weight 50 kg Protection class IP20 according to IEC EN 60529 Noise level 66 dB A Device ID plate The Device ID plate of the...

Page 18: ...18 18 KAPITEL 3 TECHNICAL DATA...

Page 19: ...arrier and send a copy to Zirkonzahn Follow the safety regulations for moving loads A forklift or a lift tray truck are recommended for the transport of the pallet weight approx 200 kg Observe pictogr...

Page 20: ...s Place the table on a flat ground and align the work surface horizontally Provide for adequate work height consider the height of the front glass in raised position Work and danger area must be easil...

Page 21: ...ry course by Zirkonzahn Professional handling safety measures and the most efficient use of the device will be conveyed during the course Training related information and schedules are provided by you...

Page 22: ...22 22 KAPITEL 5 OPERATION...

Page 23: ...V 50 V 30 V 70 V 85 V 20 V 60 V 40 V 80 V 95 V 76 V 77 V 78 V 79 V 80 V 81 V 82 V 83 V 84 V 45 V 25 V 65 V 15 V 55 V 35 V 71 V 74 V 50 V 30 V 70 V 73 V 20 V 60 V 40 V 72 V 75 V 23 23 CHAPTER 6 VOLT DI...

Page 24: ...24 24 KAPITEL 6 VOLT DIAGRAMS...

Page 25: ...tract After each use all components anode cathode cathode plug and tub have to be neutralised and cleaned with water Disconnect the device from power supply During any maintenance or cleaning the Tita...

Page 26: ...ust be executed in this order Visual inspection of mechanical components Visual inspection of electronic components Functional check of electronic components Functional check of mechanical components...

Page 27: ...nance work Defects damages and malfunctions must be reported without delay to Zirkonzahn or to the service centres specified in your maintenance contract Repairs and trouble shooting have to be done u...

Page 28: ...original packaging Use suitable packing when returning components DISMANTLING In case of dismantling proceed in the reverse order of the equipment set up Follow the same safety procedures see First s...

Page 29: ...29 29 CHAPTER 9 INSTRUCTIONS INSTRUCTIONS...

Page 30: ...and demineralised water and stir the water well until all powder has dissolved ATTENTION The container must be made out of plastic Fill any container with distilled or demineralised water It will be u...

Page 31: ...Powder solution for approx 10 seconds and subsequently rinse thoroughly in the washbasin and rinse thoroughly in the washbasin Now the titanium part can be anodised as usual ATTENTION Used liquids hav...

Page 32: ...front panel of the Titanium Spectral Colouring Anodizer Remove the tray of the Titanium Spectral Colouring Anodizer and fill it with 250 ml of cold water Switch on the device To do so turn the main sw...

Page 33: ...igger restorations e g bars multi unit bridges insert twice the amount of Anodizing Powder two teaspoons or a lid full into the tray Reinsert the tray into the designated fixture in the Titanium Spect...

Page 34: ...onnector into the opening of the black cathode Insert the red counterpart of the anode connector into the corresponding workpiece holding device Plug the anode and cathode connectors on the top The re...

Page 35: ...uring Anodizer can be opened again Press the start button The light turns blue Put the workpiece that is to be coloured onto its holding device ATTENTION Use compatible screw in tools by the original...

Page 36: ...lose the front panel of the Titanium Spectral Colouring Anodizer When the signal tone sounds the electronic process starts After the signal tone sounds again and the blue overhead lighting comes on th...

Page 37: ...polluted Independent of that the water bath should be changed at least every week to avoid deposits a the bottom of the tray CAUTION The Zirkonzahn Titanium Spectral Colouring Anodizer can only be us...

Page 38: ...ON The filling level must not be higher than the length of the rods used Fix the mounting rods to the Anodizer Multi Holder Fit at least 3 max 6 mounting rods to the outermost threaded holes and tight...

Page 39: ...n the top The red plug has to be connected to the red socket the black plug has to be connected to the black socket Anode red Cathode black Insert the black counterpart of the cathode connector into t...

Page 40: ...i Holder Tighten the wing nut tightly Insert the red counterpart of the anode connector into the opening of the Anodizer Multi Holder Place the equipped Anodizer Multi Holder into the anodising bath a...

Page 41: ...ged Note Volt diagram on page 23 Start the Titanium Spectral Colouring Anodizer Close the front panel of the Titanium Spectral Colouring Anodizer When the signal tone sounds the electronic process sta...

Page 42: ...17 42 42 After the signal tone sounds again and the blue overhead lighting comes on the Titanium Spectral Colouring Anodizer can be opened again...

Page 43: ...43 43 General notes...

Page 44: ...U M A N ZI RCON I U M T ECH NOLOGY Zirkonzahn Worldwide Tel 39 0474 066 660 info zirkonzahn com www zirkonzahn com All information is subject to change Errors and omissions excepted Version 14 06 201...