Zirkon zahn zirkonofen 600/V3, Operator And Maintenance Manual

Page 1: ...zirkonofen 6oo V3 operator s and maintenance manual...

Page 2: ...02 02 Operator s and Maintenance Manual Sintering furnace Machine type 600 V3 Version 05 11 2018 Copyright 2018 Zirkonzahn S r l...

Page 3: ...03 03...

Page 4: ...warranty 13 The warranty does not cover 13 Technical development 14 Safety regulations 14 Safety concept 14 Personal safety equipment 14 Safety measures when cleaning the device 14 Workplace handling...

Page 5: ...up 25 Software 25 Starting a programme 25 Cancel a programme 26 Troubleshooting 26 Operation 27 Training and practice 27 Shutting down the device 27 Normal shutdown 27 Emergency shutdown 27 Sintering...

Page 6: ...06 06 Replacement of electronic components 33 Exchange of heating elements 34 Replacing the thermal sensor 36 Return 38 Dismantling 38 Disposal 38...

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Page 8: ...machine is running Prohibition The use of water compressed air or solvents is strictly forbidden Mandatory sign Unplug from mains power Mandatory sign Breathing protection is essential Mandatory sign...

Page 9: ...FGXKEG HQT VJG TUV VKOG Pay attention to hot surfaces when opening or touching the furnace If symbols or pictograms hazard and behaviour information on the device are not recognisable anymore or if t...

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Page 11: ...l must handle the Zirkonofen 600 V3 sintering furnace This Operator s and Maintenance Manual covers all you need to know for safe use and maintenance of the Zirkonofen 600 V3 sintering furnace produce...

Page 12: ...the device s hot surfaces burn risk prevent that no other objects are placed on top of or beside the device burn risk prevent improper use prevent other people staying within the working area of the...

Page 13: ...rranty claims the customer must prove the date of purchase i e copy of invoice The warranty covers the replacement of parts found faulty by Zirkonzahn material or production fault Wear parts heating e...

Page 14: ...compiled according to the requirements of the Machinery Directive 98 37 EC in force until 29 December 2009 and the Machinery Directive 2006 42 EC valid thereafter as well as the European Low Voltage...

Page 15: ...for troubleshooting Restart protection after power failure In the event of a system malfunction during a process e g power failure the device restarts automatically SOURCES OF DANGER AND RISKS Possibl...

Page 16: ...ace risk of injury Power supply must be installed and attached by an expert The device must not be connected to the electric circuit during the installation phase danger of electric shock The original...

Page 17: ...SAFETY RESIDUAL RISKS In case of complaints have the transport documents countersigned by the carrier and send a copy to Zirkonzahn Indication on transport packaging fragile this side up SGS AND CB C...

Page 18: ...18 18 CHAPTER SAFETY RESIDUAL RISKS...

Page 19: ...19 19 CHAPTER 2 COMPONENTS COMPONENTS...

Page 20: ...08 01 20 20 CHAPTER 2 COMPONENTS 01 Control panel with display 02 Heating elements 03 Mains plug 04 Security switch 05 On Off switch 06 Ventilator 07 Thermal sensor 08 Electronics ZIRKONOFEN 600 V3 S...

Page 21: ...W Mains voltage 100 130 V 50 60 Hz 210 240 V 50 60 Hz Temperature up to 1700 C Weight sintering furnace 57 kg Protection class IP20 according to IEC EN 60529 Noise level 55 dB A Device ID plate The D...

Page 22: ...22 22 CHAPTER 3 TECHNICAL DATA...

Page 23: ...copy to Zirkonzahn Follow the safety regulations for moving loads A forklift or a lift tray truck are recommended for the transport of the pallet weight approx 200 kg Observe pictograms on packing Tr...

Page 24: ...ght of the front glass in raised position Work and danger area must be easily visible and lit at least 500 lux Make sure that the set position of the sintering furnace during operation allows easy rem...

Page 25: ...residual current circuit breakers Type AC is prohibited 6JG TGNGCUG XKC C TGUKFWCN EWTTGPV EKTEWKV DTGCMGT CV VJG TUV UVCTV WR KU IGPGTCNN C HCWNV QH VJG power connection not of the device FIRST STAR...

Page 26: ...HOW ERROR LIST button Select X and con rm the cancellation Or contact our Technical Support Tel 39 0474 066 630 Email support zirkonzahn com Skype zirkonzahn support Select the CLEAR ERROR button to d...

Page 27: ...ntroductory course by Zirkonzahn 2TQHGUUKQPCN JCPFNKPI UCHGV OGCUWTGU CPF VJG OQUV GH EKGPV WUG QH VJG U UVGO YKNN DG EQPXG GF during the course Training related information and schedules are provided...

Page 28: ...28 28 CHAPTER 5 OPERATION...

Page 29: ...Prettau 4 Anterior Speed Prettau 4 Anterior Prettau 4 Anterior Dispersive Anatomic Coloured Standard Anatomic Coloured Speed Zirkon Creative Standard Opaque Sintering 1500 C 1500 C 1500 C 1600 C 1500...

Page 30: ...30 30 CHAPTER 6 SINTERING PROGRAMMES...

Page 31: ...CJP QT VJG UGTXKEG EGPVGTU URGEK GF KP QWT maintenance contract Disconnect the device from power supply During any maintenance or cleaning the Zirkonofen 600 V3 sintering furnace must be disconnected...

Page 32: ...spection defects are detected the device must not be used The device must be shut down and secured against unauthorised access For troubleshooting consult KTMQP CJP RJQPG QT VJG UGTXKEG EGPVGTU URGEK...

Page 33: ...ects damages and malfunctions must be reported without delay to Zirkonzahn or to the UGTXKEG EGPVGTU URGEK GF KP QWT OCKPVGPCPEG EQPVTCEV 4GRCKTU CPF VTQWDNGUJQQVKPI UJQWNF be done only under their gu...

Page 34: ...arts by Zirkonzahn Carefully remove the heating element from the insulation Use an Allen key 4 mm to unscrew and then remove the ceramic terminal block Remove the 4 screws of the upper cover plate Rem...

Page 35: ...contact pins Properly screw the 2 clamping screws to the contact strips Carefully insert the new heating element Fix the ceramic terminal block to the heating element Use the Allen key to properly x...

Page 36: ...ave to be handled carefully since they are fragile Only use original spare parts by Zirkonzahn and tighten the 4 screws of the upper cover plate Install the cover plate Remove the 4 screws of the uppe...

Page 37: ...out the two cables and replace it with a new one Remove the thermal sensor Fix the two cables and tighten the 4 screws of the upper cover plate Install the grate Install the cover plate Consider the...

Page 38: ...ing Use suitable packing when returning components DISMANTLING In case of dismantling proceed in the reverse order of the equipment set up Follow the same safety procedures see First start up and Oper...

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Page 40: ...U M A N ZI RCON I U M T ECH NOLOGY Zirkonzahn Worldwide Tel 39 0474 066 660 info zirkonzahn com www zirkonzahn com All information is subject to change Errors and omissions excepted Version 05 11 201...