Zlin Aviation
Section 0
Maintenance Manual Introduction
Issued: 01/02/2006
QAP-AMM-Rev02
Date of latest Revision: 23/01/2013
Page Number: vi
1.2.9 2000 hours inspection .............................................................................................................. 1-39
1.3 Structures ............................................................................................................................... 1-40
1.3.1 Fuselage ...................................................................................................................................... 1-40
1.3.2 Wings .......................................................................................................................................... 1-41
1.3.3 Empennage ................................................................................................................................. 1-42
1.3.4 Landing gear ............................................................................................................................... 1-43
1.3.5 Control surfaces .......................................................................................................................... 1-44
1.4 Engine .................................................................................................................................... 1-45
1.5 Fuel System ............................................................................................................................ 1-46
1.6 Propeller ................................................................................................................................. 1-47
1.7 Utility systems ........................................................................................................................ 1-48
1.8 Instruments and avionics......................................................................................................... 1-49
1.9 Electrical system ..................................................................................................................... 1-50
1.10 Structural repair .................................................................................................................... 1-55
1.11 Painting and coatings ............................................................................................................ 1-56
1.12 Feedback Form ...................................................................................................................... 1-58
SECTION 2 – LINE MAINTENANCE, REPAIRS AND ALTERATIONS ............................................................ 2-1
2.1 Authorization to perform line maintenance ............................................................................. 2-2
2.2 FAA Authorization to perform line maintenance ...................................................................... 2-3
2.3 Line Maintenance Tasks ........................................................................................................... 2-4
2.3.1 Servicing of fluids .......................................................................................................................... 2-4
2.3.2 Removal and replacement of components .................................................................................. 2-5
2.3.2.1 Steel wire cables and pulleys ................................................................................................ 2-5
2.3.2.2 Safety wire installation to turnbuckles ................................................................................. 2-8
2.3.3 Repair of components .................................................................................................................. 2-9
2.3.3.1 Repair of non structural sheet metal parts........................................................................... 2-9
2.3.3.2 Repair of non structural composite materials .................................................................... 2-10
2.3.3.3 Repair of minor fabric damages.......................................................................................... 2-11
2.3.3.4 Stop drilling of cracks .......................................................................................................... 2-14
2.3.4 Alterations .................................................................................................................................. 2-17
SECTION 3 – HEAVY MAINTENANCE, REPAIRS AND ALTERATIONS ......................................................... 3-1
3.1 Authorization to perform heavy maintenance ......................................................................... 3-2
3.2 Heavy Maintenance Tasks ...................................................................................................... 3-2