ZMM Haskovo PELLETHERM SERIES V.2 ?01, Manual

Page 1: ...Pelletherm V 2 M01 1 MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF AN AUTOMATED WOOD PELLET HOT WATER BOILER FROM SERIES PELLETHERM V 2 01 http www greenecotherm eu EN 01...

Page 2: ...iler series Pelletherm V 2 M01 and also to the customer who will operate it The manufacturer requires technicians who will carry out the above procedures have undergone training course on the activiti...

Page 3: ...OILER 35 6 2 7 DESCRIPTION OF HOME MENU METHOD OF STARTING AND SETTING OF THE OPERATING PARAMETERS OF THE BOILER 35 6 2 8 SETTING THE BOILER ACCORDING TO THE THERMAL POWER CONSUMED 37 6 2 9 NOMINAL OP...

Page 4: ...ronmental protection Provisions for installation commissioning and setting Harmonised European Union provisions applicable in the country Please follow strictly the described safety instructions to pr...

Page 5: ...ment could utilize following types of fuel Wood pellets with diameter 6 8mm from classes A1 A2 and B according to standard EN ISO 17225 2 2014 or categories A AB B BC and C according to the manufactur...

Page 6: ...stat weekly programmable which ensures optimal thermal comfort and fuel economy Microprocessor module for controlling parameters of the boiler and panel interface display Automatic cleaning of ash rem...

Page 7: ...120 140 150 170 190 m3 h 42 50 63 75 84 100 84 100 84 100 Mass flow of flue gases g s 18 6 27 9 41 9 41 9 41 9 Energy efficiency class according to regulation U 2015 1187 Efficiency at nominal power m...

Page 8: ...Pelletherm V 2 M01 8 Figure 3 1 Dimensions of the boiler series Pelletherm V 2 M01...

Page 9: ...20 1880 900 1830 1880 Operating overpressure of the boiler water bar 2 5 Test overpressure bar 4 Recommended water operating temperature C 80 Minimum temperature of the incoming water C 60 Chimney dra...

Page 10: ...sh content of dry mass DU mechanical resistance The technical parameters of hot water solid fuel boilers series Pelletherm V 2 M01 according to the delegated Regulation EU 2015 1187 are presented in T...

Page 11: ...e Other suitable fuel s Log wood moisture content 25 no no Chipped wood moisture content 15 35 no no Chipped wood moisture content 35 no no Compressed wood in the form of pellets or briquettes yes no...

Page 12: ...efficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 156 kW At 30 50 of rated heat output if applicable elmin 0 134 kW Of incorporated secondary emissio...

Page 13: ...d moisture content 15 35 no no Chipped wood moisture content 35 no no Compressed wood in the form of pellets or briquettes yes no Sawdust moisture content 50 no no Other woody biomass no no Non woody...

Page 14: ...efficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 156 kW At 30 50 of rated heat output if applicable elmin 0 134 kW Of incorporated secondary emission...

Page 15: ...od moisture content 15 35 no no Chipped wood moisture content 35 no no Compressed wood in the form of pellets or briquettes yes no Sawdust moisture content 50 no no Other woody biomass no no Non woody...

Page 16: ...efficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 174 kW At 30 50 of rated heat output if applicable elmin 0 134 kW Of incorporated secondary emissio...

Page 17: ...lity stainless steel Ash draw off system device for automatic removal of ash remains from the combustion chamber and external bunker for ash in boilers Pelletherm 80 V 2 M01 and Pelletherm 100 V 2 M01...

Page 18: ...modular principle left part consists of a heat exchanger combustion chamber and ash draw off system and the right part consists of fuel bunker burner with conveying screw and control module which ena...

Page 19: ...19 Figure 4 3 Sectional view of pellet boiler Pelletherm 45 V 2 M01 front view Fuel bunker Control panel Fuel dispenser cutter Fuel feed conveyor worm Boiler heat exchanger System for cleaning the as...

Page 20: ...ew Figure 4 5 View of pellet ht water boiler Pelletherm V 2 M01 top view System for cleaning the ash from the boiler Fuel bunker Control panel Fuel dispenser cutter Fuel feed conveyor worm Boiler heat...

Page 21: ...lletherm V2_M01 with shown way of flue gases and ash Third way of the flue gases Second way of the flues gases First way of the flue gases Specialized burner with a mechanism for cleaning of the ash C...

Page 22: ...sured complete filling and venting the heating system Maintenance of the boiler should be performed only by adult persons who are familiar with the operating instructions of the equipment 5 2 INSTALLA...

Page 23: ...distance of the free space above the boiler must be at least 1000 mm in order to provide easy access to the bunker for charging with fuel and also cleaning the heat exchanger from the accumulated ash...

Page 24: ...e of the heat exchanger and fuel bunker it must be connected to the chimney by observing the requirements for effective and reliable operation of the system 5 2 5 CONNECTING TO THE HEATING SYSTEM The...

Page 25: ...M01 25 Figure 5 3 View to the input output orifices of hot water boiler Pelletherm 45 V 2 M01 Figure 5 4 View to the input output orifices of hot water pellet boiler Pelletherm 60 V 2 M01 and Pelleth...

Page 26: ...ifices of hot water boiler Pelletherm 100 V 2 M01 5 2 6 INSTALLATION OF ASH DRAW OFF SYSTEM Figure 5 6 presents the mounting scheme of ash draw off system of hot water boiler Pelletherm 60 V 2 M01 boi...

Page 27: ...ead bolt full thread M8x20 9 pcs 15 Spring washer H8 9 pcs 16 Bearing socket A8 4 pcs 17 Hex nut M10 4 pcs 18 Spring washer H10 5 pcs 19 Bearing socket A10 4 pcs 20 Hex nut M4 2 pcs 21 Bearing socket...

Page 28: ...c scheme Completion of the installation and implementation of hot tests of hot water boiler Pelletherm V 2 M01 shall be recorded in the report for commissioning and adjustment where mandatory the fiel...

Page 29: ...F BOILER PELLETHERM V 2 M01 Upon commissioning of hot water boiler Pelletherm V 2 M01 there must be met the following basic requirements Servicing of the hot water pellet boiler must be carried out in...

Page 30: ...f the controller Button ESC serves as a refusal to change a parameter from the controller menu and exit from working menu Listed buttons displayed on the interface control panel of the hot water boile...

Page 31: ...ermostat serves for connecting of a room programmable thermosta by which operation of the boiler can be managed This thermostat is an option and is not available in the standard equipment of the boile...

Page 32: ...he manufacturer s factory at 100o C Remove the bridge when using room thermostat Use only the contact of the room thermostat Do not put external voltage See the wiring diagram Control module has built...

Page 33: ...key POWER and turning it on again It is possible during the operation of the boiler with an open door of the combustion chamber to get starting to smoke separation of flue gases in the area of endless...

Page 34: ...operation Upon lowering the temperature of the circulating water the boiler recovers its thermal power If during operation of the boiler signal for operation drops e g from room thermostats then the...

Page 35: ...ation of the boiler provides optimum fuel consumption The display and keypad on the boiler controller serve to display information about the operating mode of the boiler Setting the parameters of the...

Page 36: ...erating mode in process is start blowing of the boiler grate by the fan show current phase of the ignition of the burner 32 shows on the display below on the left above the button S the temperature th...

Page 37: ...nd mode of operation of the boiler The initial setting of the boiler is performed by a trained technician then there is no need to make other settings from the user Foolows a description of how to det...

Page 38: ...of vital importance for the mode of operation of the boiler and its effectiveness when the amount of the air is less than optimal this shortage will result in incomplete combustion of the fuel Also wh...

Page 39: ...mal power mode COMBUST 5 100kW shows the degree of boiler thermal power here 5th extent at which the thermal power of the boiler is 100 kW 78 shows the water temperature o C FC 98 shows the intensity...

Page 40: ...degree of thermal power PARAMETER DIMENSION Pelletherm V 2 M01 Boiler model 30 V 2 45 V 2 60 V 2 80 V 2 100 V 2 Level of thermal power kW 1 kW 9 0 13 0 18 0 30 0 35 0 2 kW 20 0 25 0 30 0 45 0 45 0 3...

Page 41: ...Authorized Service Center ACTIVATION In the Advanced menu parameter Thermostat when enabled in Super user menu parameter DUAL NTC POP occur following operating opportunities for integrated thermostat...

Page 42: ...eration with heat accumulator buffer 6 3 ADJUSTMENT OF THE THERMAL POWER OF THE BOILER Adjustment of the thermal power of the boiler is performed by adjustment of the degree of thermal power setting i...

Page 43: ...ion of temperature pressure T the difference between the average temperature in the heated rooms and ambient temperature In the formation of the data shown in the following table is assumed that the a...

Page 44: ...as there is done the so called controlled shutdown during which the concerned fans are working and emergency signals are monitored by the boiler controller After cooling the boiler must be switched o...

Page 45: ...ocess of stopping the boiler To make the final burning out of the fuel has to be pressed the button S which is under the inscription YES In unwillingness to final burning out or return to the previous...

Page 46: ...le When the boiler goes from burning mode to standby mode or off mode the control controller performes the so called controlled shutdown where fans are running for supply of combustion air and lead aw...

Page 47: ...s located on the control panel of the equipment It is also recommended equipment to be cleaned from the ash accumulated 6 6 MENU DISPLAYING A LIST OF LAST ERRORS DURING THE OPERATION OF THE BOILER To...

Page 48: ...effective and reliable operation of the equipment We recommend cleaning the ash to be carried out periodically depending on the quality of the pellets power with which the boiler works the duration of...

Page 49: ...irect contact The boiler is connected to the electric net and controlling modules are separated in an electric panel equipped with the necessary devices for protection against overload and short circu...

Page 50: ...er or operation of the heating installation It is necessary a check on the proper operation of the heating installation and possible adjustment of the degree of thermal power of the boiler performed b...

Page 51: ...oiler controller FAILURE CODE MESSAGE INDICATED ON THE DISPLAY FAULT DESCRIPTION TROUBLESHOOTING 10 ERROR IGNITION FAILED Ignition failed Clean the burner grate Check the availability of fuel Seek adv...

Page 52: ...stance to check the heating installation 30 ERROR SENSOR B OVERHEAT The temperature sensor B measured value over 95 o C Circulating water is with dangerously high temperature and possible overheating...

Page 53: ...sor condition replace it if necessary to be performed by a servicing technician 6 TEMP SENSOR OVERHEAT High temperature indicated by the temperature sensor Check the hot water boiler s condition cool...

Page 54: ...Pelletherm V 2 M01 54 Figure 8 1 Principal electrical scheme of the control board of hot water pellet boiler series Pelletherm V 2 M01...

Page 55: ...enance specified in this manual and service are not met There is an attempt made to remove the defect by the buyer or by other unauthorized persons Changes in the structure of the equipment Incorrectl...

Page 56: ...Pelletherm V 2 M01 56...