Zmotion ECI2820, Hardware Manual

Page 1: ...ECI2820 Network Motion Control Card Hardware Manual Version1 0 1 ECI2820 Network Motion Control Card Hardware Manual Version 1 0 ...

Page 2: ...s well as the introduction and routines of each instruction please refer to ZBASIC software manual Information contained in this manual is only for reference Due to improvements in design and functions and other aspects Zmotion Technology reserves the final interpretation Subject to change without notice Pay attention to safety when debug the machine Be sure to design effective safety devices in t...

Page 3: ... 2 3 Ethernet Interface Signal 12 2 2 4 Analog input and output signal 12 2 2 5 General Input signal 12 2 2 6 Input 0 7 13 2 2 7 Input 8 15 13 2 2 8 Input 16 23 14 2 2 9 Output 0 7 14 2 2 10 Output 8 15 15 2 2 11 Handwheel Interface Signal 16 2 2 12 Axis Interface Signal 18 2 2 13 Axis Wiring Reference 20 2 2 13 1 Wiring Reference for Low speed Differential Pulse and Encoder Axis 20 2 2 13 2 Wirin...

Page 4: ...ECI2820 Network Motion Control Card Hardware Manual Version1 0 4 Chapter V Hardware Installation 28 5 1 ECI2820 Installation 28 ...

Page 5: ...l helical electronic cam electronic gear synchronous follow virtual axis robot structure etc Real time motion control can be achieved through optimized network communication protocol 1 1 Connection Configuration ECI network motion control card supports Ethernet and 232 communication interfaces connect with computer and receive instructions from computer Also it links with each expansion module thr...

Page 6: ...by ZDevelop software ZDevelop the software is easy to program compile and debug Link ZDevelop and controller through serial port or Ethernet Application procedures can be programmed by VC VB VS C Builder C and other software development When debugs Zevelop software can be connected with controller simultaneously but needs a dynamic library when the procedure is running zmotion dll ...

Page 7: ...puts can reach 512 through CAN The positive or negative limit signal origin signal of axis can be configured to any inputs The output current can reach 300mA which can directly drive some kinds of solenoid valves Interface RS232 Ethernet Linear interpolation of up to 16 axes interpolation of random spherical and helical Electronic cam electronic gear position latch synchronous follow and virtual a...

Page 8: ... each axis has another 2 inputs and 2 outputs DB head output current 20mA Max extended IO 1024 AD DA 2 ADs input 0 10V 2 DAs output 0 10V Max extended AD DA 128 Pulse bit 32 Encoder bit 32 Speed acceleration bit 32 Max pulse frequency 10Mhz Axis motion buffer 512 Array space 10000 Procedure space 128Kbyte Flash space 4MByte Power input 24V DC input since consumption is within 10W fan cooling is no...

Page 9: ... point electronic cam doesn t support interpolation ECI2822 point to point electronic cam linear interpolation ECI2826 point to point electronic cam linear interpolation circular interpolation ECI2828 point to point electronic cam linear interpolation circular interpolation continuous interpolation ECI2828 HW point to point electronic cam circular interpolation hardware comparison output precision...

Page 10: ...ts and 16 general outputs 2 ADs and 2 DAs ECI2820 has one RS232 serial port and one Ethernet interface ECI2820 has one CAN bus interface which supports connect with expansion module and motion controller through ZCAN protocol ECI2820 has one CANOPEN interface function is supported by software version ECI2820 has one EtherCAT bus interface which can expand digital analog IO and pulse location modul...

Page 11: ...hielded wire and shield connects with the ground the internal power of controller and expansion module use the same one When multi controllers are linked on CAN bus it is necessary to connect 120 Ω resistor between CANL and CANH of the last IO expansion module 2 2 2 RS232 Interface PIN NO Name Description 2 RXD Receive data PIN 3 TXD Send data PIN 5 GND Internal power ground 9 DC5V Power 5V output...

Page 12: ...stantly means there connects and works under full duplex modes When the yellow light blinks means it is communicating now 2 2 4 Analog input and output signal PIN Name Description 1 DA0 0 10V analog output 0 2 DA1 0 10V analog output 1 3 ADGND Analog GND 4 AD0 0 10V analog input 0 5 AD1 0 10V analog input 1 ECI2820 analog ADDA uses internal power 2 2 5 General Input signal ...

Page 13: ... 9 IN6 Input 6 10 IN7 Input 7 Input 0 input 1 have latch input function synchronously input signals are N type low electricity level valid input EGND in the input terminal can be used to connect with common terminal of input switch don t link with ground line of switch power Please hang it in the air when no use 2 2 7 Input 8 15 PIN Name Description 1 EGND External power ground not connect with sw...

Page 14: ... IN15 Input 15 2 2 8 Input 16 23 PIN Name Description 1 EGND External power ground not connect with switch power 2 EGND External power ground not connect with switch power 3 IN16 Input 16 4 IN17 Input 17 5 IN18 Input 18 6 IN19 Input 19 7 IN20 Input 20 8 IN21 Input 21 9 IN22 Input 22 10 IN23 Input 23 2 2 9 Output 0 7 ...

Page 15: ...OUT0 High speed output 0 support PWM and comparison output 9 E5V 5V power generated from 24V output 300mA 10 EGND External power ground not connect with switch power OUT0 3 have PWM function and hardware comparison output function HW mode 2 2 10 Output 8 15 PIN Name Description 1 OUT15 Output 15 2 OUT14 Output 14 3 OUT13 Output 13 4 OUT12 Output 12 5 OUT11 Output 11 6 OUT10 Output 10 7 OUT9 Output...

Page 16: ...ption 1 H 5V Supply power for handwheel 2 HA Encoder A phase signal IN40 3 HB Encoder B phase signal IN41 4 HEMGN Emergency stop signal IN51 5 NC 6 HX1 Select X1 ration IN42 7 HX10 Select X10 ration IN43 8 HX100 Select X100 ration IN44 9 HSU Select axis 3 IN48 10 HSV Select axis 4 IN49 11 EGND External power ground 12 HSW Select axis 5 IN50 13 HSZ Select axis 2 IN47 14 HSY Select axis 1 IN46 15 HS...

Page 17: ...ECI2820 Network Motion Control Card Hardware Manual Version1 0 17 Handwheel wiring circuit Handwheel input supports 5V and 24V electricity level handwheel signal input and low electricity level is valid ...

Page 18: ... can be used as general input and output simultaneously PIN Signal Description 1 EGND External power ground 2 IN24 31 ALM General input recommended to do drive alarm 3 OUT16 18 20 22 24 26 28 30 ENABLE General output recommended to do drive enable 4 EA Encoder input 5 EB Encoder input 6 EZ Encoder input 7 5V Power output 8 Reserved Reserved 9 DIR Servo stepper directional output 10 GND Digital gro...

Page 19: ... output recommended to do drive alarm clear out 16 IN32 39 INP General input recommended to do on position signal 17 EA Encoder input 18 EB Encoder input 19 EZ Encoder input 20 GND Digital ground 21 GND Digital ground 22 DIR Servo stepper directional output 23 PUL Servo stepper pulse output 24 GND Digital ground 25 Reserved Reserved 26 Reserved Reserved ...

Page 20: ...Network Motion Control Card Hardware Manual Version1 0 20 2 2 13 Axis Wiring Reference 2 2 13 1 Wiring Reference for Low speed Differential Pulse and Encoder Axis Differential Connection Single ended Connection ...

Page 21: ...ion Control Card Hardware Manual Version1 0 21 Connection with Panasonic A5 servo drive low speed differential pulse If connects with high speed differential pulse or encoder axis GND must be connected with drive 25th GND ...

Page 22: ...tial Pulse or Encoder Axis If the low speed differential pulse meets speed requirement use low speed differential pulse preferentially Or if need to use high speed differential pulse do connect internal digital GND of controller with GND of high speed pulse interface of drive High speed Differential Pulse Connection ...

Page 23: ...0 Network Motion Control Card Hardware Manual Version1 0 23 Connection with Panasonic high speed pulse If connects with high speed differential pulse or encoder axis GND must be connected with drive 25th GND ...

Page 24: ...24 2 2 13 3 Wiring Reference for Encoder Axis Encoder Connection Some servo drives are not optocoupler isolation now the GND must be connected with drive GND Most of drive encoders are not optocoupler isolation when links with encoder GND must be connected together ...

Page 25: ...III Expansion Module See ZIO expansion card hardware manual for reference 3 1 Wiring Reference For CAN Input Output and Power When multi expansion modules are linked on CAN bus it is necessary to connect 120Ω resistor between CANL and the CANH on the last IO expansion module ...

Page 26: ...ve and motor is correct and whether connection between the drive and the controller is correct Check whether the drive works properly and there is no alarm Motor can rotate but it is not working normally Check whether deceleration and speed exceed the device limit Check whether pulse frequency output exceed the receiving limit of the drive Check whether connection between controller and drive are ...

Page 27: ...ensor is not working normally Check whether the signal of the limit sensor is disturbed Expansion module can t be connected and the alarm lights Check if the 120Ω resistance is installed between two sides Check if several expansion modules use the same ID No signal comes to the input Check whether the IO is supplied normally Check whether the input signal level matches the input channel Check whet...

Page 28: ...ECI2820 Network Motion Control Card Hardware Manual Version1 0 28 Chapter V Hardware Installation 5 1 ECI2820 Installation Unit mm Mounting hole diameter 4 5mm Thickness 52mm ...