Zmotion ZMC308BE, Manual

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Page 2: ...e ZMC controller software and the introduction and routine of each command please refer to the ZBASIC software manual Information contained in this manual is only for reference Due to improvements in...

Page 3: ...ded into Danger and Caution Failure to operate as required may result in moderate injury minor injury or equipment damage Please keep this guide in a safe place for reading when needed and be sure to...

Page 4: ...t the insulation distance between cables will not be reduced after the cables are installed on the terminal block Notice Avoid metal shavings and wire ends falling into the hardware circuit board duri...

Page 5: ...tion 11 3 1 Power Input 11 3 1 1 Power Specification 11 3 2 RS485 RS422 CAN Communication Interface 11 3 2 1 RS485 RS422 CAN Communication Specification Wiring 12 3 2 2 Basic Usage 15 3 3 RS232 Serial...

Page 6: ...3 3 10 2 Basic Usage 35 Chapter IV Expansion Module 37 4 1 CAN Bus Expansion 37 4 1 1 CAN Bus Expansion Wiring 37 4 1 2 CAN Bus Expansion Resource Mapping 39 4 2 EtherCAT Bus Expansion 43 4 2 1 EtherC...

Page 7: ...equipment testing equipment assembly equipment locking equipment soldering machine dispensing equipment non standard equipment printing and packaging equipment textile and garment equipment stage ente...

Page 8: ...ch synchronous follow virtual axis etc Support pulse closed loop pitch compensation and other functions Multi file and multi task programming in ZBasic A variety of program encryption methods to prote...

Page 9: ...professionals who had been trained related electrical equipment or who master electrical knowledge Please be sure to read the product instruction manual and safety precautions carefully before instal...

Page 10: ...ontroller in the following places a places where the surrounding ambient temperature exceeds the range of 20 C 60 C b places where the ambient humidity exceeds the range of 10 95 non condensing c plac...

Page 11: ...ts 16 outputs Max Extended IO 512 inputs 512 outputs PWM 4 AD DA 4 general AD 0 10V 2 general DA 0 10V Max Extended AD DA 128 ADs 64 DAs Pulse Bit 32 Encoder Bit 32 Speed Acceleration Bit 32 Pulse Max...

Page 12: ...306BE 6 axes point to point linear circular electronic cam continuous trajectory motion robotic car instructions EtherCAT Bus ZMC308B 8 axes point to point linear circular electronic cam continuous tr...

Page 13: ...us expansion module ETHERNET Ethernet 1 Use MODBUS_TCP protocol expand Ethernet through interchanger the number of net port channels can be checked through port default IP address id 192 168 0 11 UDIS...

Page 14: ...e Humidity 10 95 non condensing Storage Temperature 40 80 not frozen Storage Humidity Below 90 RH no frost vibration Frequency 5 150Hz Displacement 3 5mm directly install 9Hz Acceleration 1g directly...

Page 15: ...Power ground FG Connect to ground Case Protection Ground 3 1 1 Power Specification Specification Item Description Input Voltage DC24V 10 10 Opening Current 0 8A Work Current 0 7A Anti reverse connecti...

Page 16: ...serial port supports the MODBUS_RTU protocol and custom communication mainly including 485A 485B and common port The CAN interface of the controller adopts the standard CAN communication protocol whic...

Page 17: ...RS485 to 485A and 485B of the controller correspondingly and connect the common terminal EGND of both parties of RS485 communication together Connect the CANL and CANH of the standard CAN module to t...

Page 18: ...ensure communication stability Please be sure to connect the common terminal of each node on the CAN bus to prevent the CAN chip from burning out Please use twisted pair shielded wires especially in...

Page 19: ...COM commands to set and view the protocol station number and configuration parameters see ZBasic Programming Manual for details 4 Please use the CANIO_ADDRESS command to set the master s address and s...

Page 20: ...mpleted restart the power supply of all stations to establish communication 8 Note that the speed settings of each node on the CAN bus must be consistent and the address settings cannot cause conflict...

Page 21: ...ommunication Interface Specification Wiring Specification Item RS232 Max Communication Rate bps 115200 Terminal Resistor No Topology Connect correspondingly point to point Nodes can be extended 1 Comm...

Page 22: ...2 After power on please use ETHERNET or RS232 default parameter it can be connected directly to connect to ZDevelop 3 Please use the ADDRESS and SETCOM commands to set and view the protocol station n...

Page 23: ...input Switch Output 26 Limit 3 IN24 Switch Output 24 Limit 2 IN22 Switch Output 22 Limit 1 IN20 Switch Output 20 Limit 0 IN18 Switch Output 18 Home 2 IN16 Switch Output 16 Home 0 IN7 NPN low speed inp...

Page 24: ...t 29 Home 5 Note Input 0 and Input 1have latch input A and latch input B function The function of origin position limit is default but it can be modified 3 4 1 Digital Input Specification Wiring Speci...

Page 25: ...controller are in the same power supply system this connection can also be omitted 3 4 2 Basic Usage 1 Please follow the above wiring instructions for correct wiring 2 After power on please use any o...

Page 26: ...arison output functions Wiring Definition Terminal Name Type Function 1 Function 2 EGND External power ground E 24V 24V power output max 0 3A current OUT14 NPN high speed output Switch output 14 PWM0...

Page 27: ...cification Wiring Specification Item High Speed OUT0 1 14 15 Low Speed OUT2 13 Output mode NPN leakage type 0V when outputs Output frequency 400kHz 8kHz Output voltage level DC24V DC24V Max output cur...

Page 28: ...lease select the EGND port on the power terminal to connect to the negative pole of the DC power supply of the external input device If the DC power supply of the external device and the controller po...

Page 29: ...A Analog Input Output ZMC308BE provides one analog input analog output there are 4 ADs and 2 DAs and each interface is standard DB female Wiring Definition Interface Pin Signal Description 1 AIN0 Anal...

Page 30: ...95 Signal range 0 10V output 0 10V input Data refresh ratio 1KHz 1KHz Voltage input impedance output load 1K voltage output load 300K voltage input impedance Wiring Reference Wiring Note The analog in...

Page 31: ...read through AIN command and corresponding analog voltage can be output through AOUT command also data of each channel can be checked through ZDevelop View AD DA Please refer to ZBasic for details 3...

Page 32: ...THERNET ZMC308BE motion controller has a Ethernet port supports MODBUS_TCP protocol and custom communication and the default IP address is 192 168 0 11 The pin definition diagram is as follows The Eth...

Page 33: ...ed to other devices through the interchanger to realize multi point connection The schematic diagram is as follows 3 9 EtherCAT Bus Interface ZMC308BE motion controller has a 100M EtherCAT communicati...

Page 34: ...ess data Max 1486 bytes of single frame Synchronization shaking of two slave stations 1us Refresh 1000 digital input and output about 30us 16 servo axes about 100us Communication Cable Requirements Bo...

Page 35: ...pre insulated terminals and cables with appropriate wire diameters to connect the user terminals 3 10 AXIS Differential Pulse Axis Interface This product provides 8 local differential pulse axis inte...

Page 36: ...igital output it is recommended to do drive alarm clear 16 IN48 55 INP General input it is recommended to do on position signal 17 EA Encoder differential input signal A 18 EB Encoder differential inp...

Page 37: ...5 Input method NPN leak type low electric level input trigger Input frequency 5kHz Input impedance 6 8K Input voltage level DC24V Input opening voltage 10 5V Input closing voltage 10 7V Min input curr...

Page 38: ...e The wiring principle of the differential pulse axis interface is shown in the figure above and the wiring methods of different types of drivers are different please connect carefully When the speed...

Page 39: ...d be connected Most of drive encoders are not optocoupler isolation when connecting encoder GNDs must be connected 3 10 2 Basic Usage 1 Please follow the above wiring instructions for correct wiring 2...

Page 40: ...00 1000 set pulse amount as 1000 pulses SPEED 10 10 set axis speed as 10 1000 pulse s ACCEL 1000 1000 set axis acceleration as 1000 1000 pulse s s FWD_IN 1 1 prohibit using axis positive hardware posi...

Page 41: ...ds to connect one 120 ohm resistor externally When connecting multiple CAN expansion modules you only need to dial ON for the eighth digit of the last expansion module which means please do not dial b...

Page 42: ...share one power When they use different power supplies controller power EGND needs to connect to expansion module power GND otherwise CAN may be burnt out When connecting multiple ZIO expansion module...

Page 43: ...s invalid It needs to be powered on again to take effect Dial 1 4 to select the CAN address and the controller sets the IO number range of the corresponding expansion module according to the CAN DIP a...

Page 44: ...est number in IN and OP must include IO point in the axis interface use the bit 1 4 to set the ID so as to determine the number range of IO to be expanded If the controller itself contains 28 INs and...

Page 45: ...ples of 4 The allocation of digital IO numbers corresponding to different dial code IDs is as follows DIP 1 4 combination value Starting AD number End AD number Starting DA number End DA number 0 8 15...

Page 46: ...rtual axis AXIS_ADDRESS 6 1 32 0 ZCAN expansion module ID 1 axis 0 is mapped to axis 6 ATYPE 6 8 ZCAN extended axis type pulse direction stepping or servo UNITS 6 100 0 pulse equivalent 1000 SPEED 6 1...

Page 47: ...and in this way it supports IO remote expansion 4 2 1 EtherCAT Bus Expansion Wiring After the expansion wiring is completed each EIO expansion module does not need to develop again It only needs to ma...

Page 48: ...n sequence of the devices on the bus You can view the total number of devices connected to the bus through the NODE_COUNT slot command Drive number The controller will automatically identify the drive...

Page 49: ...a multiple of 8 Example NODE_IO 0 0 32 set the IO start number of slot 0 interface device 0 to 32 If device 0 is EIO16084 after configuration according to the above syntax the IO numbers correspondin...

Page 50: ...EtherCAT bus drive number 0 bound as axis 0 AXIS_ADDRESS 1 0 16 1 1 the second drive on the EtherCAT bus drive number 1 bound as axis 1 If the first node is EIO16084 and EIO16084 is connected to drive...

Page 51: ...ntroller program quickly develop applications diagnose system operating parameters in real time and watch the motion controller The running program is debugged in real time and supports Chinese and En...

Page 52: ...ZMC308BE Motion Controller Hardware Manual V1 5 2 Click File New File select file type to build here select Basic click OK 3 Double click AutoRun enter task number 0...

Page 53: ...t basic file will be saved under zpj project automatically Save all means all files under this project will be saved 5 Click controller connect if no controller select connect to simulator Then connec...

Page 54: ...Rom download RAM download ROM if it is successful there is print indication at the same time program is downloaded into controller and runs automatically RAM it will not save when power off ROM it wil...

Page 55: ...rrent 8 Click View Scope to open oscilloscope Note When opening an project choose to open the zpj file of the project If only the Bas file is opened the program cannot be downloaded to the controller...

Page 56: ...ndows linux Mac Android and wince and provides dll libraries in various environments such as vc c vb net and labview as shown in the figure below PC software programming refers to ZMotion PC Function...

Page 57: ...n basic box click next or finish 4 Find C function library provided by manufacturer Routine is below 64 bit library 5 Copy all DLL related library files under the above path to the newly created proje...

Page 58: ...ion lib Related header files zauxdll2 h zmotion h Item 2 Add static libraries and related header files in sequence in the pop up window 7 Declare the relevant header files and define the controller co...

Page 59: ...e of the device can be appropriately adjusted according to the surrounding environment to make it work within the specified standard environment Check item Check content Inspection standards power sup...

Page 60: ...ning Whether the cable is damaged aged cracked The cable must not have any abnormal appearance 6 2 Common Problems Problems Suggestions Motor does not rotate 1 Check whether the ATYPE of the controlle...

Page 61: ...e IO board POWER led is ON RUN led is OFF 1 Check whether the power of the power supply is sufficient At this time it is best to supply power to the controller alone and restart the controller after a...

Page 62: ...can be checked and captured after connection through serial port 3 When net port led is off please check wiring 4 Check whether controller power led POWER and running indicator led RUN are ON normall...