Znshine Solar ZXM6-LD60-280/M, Installation Manual

Page 1: ...S INSTALLATION MANUAL Double glass Bifacial double glass Modules ZNSHINE PV TECH CO LTD No 1 South Zhenxing Road Zhixi Town Industry Concentration Zone Jintan Zone Changzhou Jiangsu Province China Tel...

Page 2: ...ZX RD III032A DOCUMENT COUNTERSIGN DEPARTMENT Product Technology Department Quality Department Marketing Center COUNTERSIGNER DOCUMENT NO QES ZX RD 032A COMPILER EDITION A REVIEWER EFFECTIVE DATE 2020...

Page 3: ...STORAGE 7 4 UNPACKING SAFETY 7 5 INSTALLATION 8 5 1 INSTALLATION SAFETY 8 5 2 ENVIRONMENT CONDITIONS AND SITE SELECTION 9 5 3 TILT ANGLE OF INSTALLATION 10 5 4 INSTALLATION REQUIREMENTS FOR BIFACIAL...

Page 4: ...ions and suggestions Do not constitute a warranty expresses or implied 1 2 LIMITATION OF LIABILITY ZNSHINE SOLAR is not responsible for any form of damage including but not limited to module operation...

Page 5: ...on the module directly 2 Do not damage or scratch the front or backside surfaces of the module 3 Do not drag Scratch bend the output cable with force or with too tight connection The insulation of out...

Page 6: ...by two or more persons at the same time 5 Handling the modules requires two or more people with nonslip gloves and both hands 6 Do not lift modules by their wires or junction box 7 Do not handle the m...

Page 7: ...e 3 1 3 Modules in carton are fragile which must be handled with care 3 1 4 The packaging must be transported upright 3 1 5 Do not step on the package and module 3 1 6 Modules shall be stacked as requ...

Page 8: ...ropes are strong and firm Two people shall support at the two sides of the righting carton gently to place it on the relatively flat position of the project site 3 2 2 Use a forklift to remove the mo...

Page 9: ...ea or air During transportation make sure that the package is fixed securely to the shipping platform without movement Do not Stack more than two layers on truck 3 3 3 Only one layer stacking is only...

Page 10: ...npacking outdoors it is prohibited to operate in rainy conditions Because the carton will become soft and damaged after it gets wet in the rain The stacked PV modules hereinafter referred to as module...

Page 11: ...he connector if the system circuit is connected to a load 11 Do not stand on the module glass There is a risk of injury or electric shock if glass is broken 12 Do not work alone always work as a team...

Page 12: ...lowest position on the horizon in winter The shadow will cause the loss of the output power of the solar photovoltaic system Although the bypass diode installed in the PV module can reduce this loss t...

Page 13: ...rantee enough power output during the winter it will make the whole solar PV system in the rest of the year can have enough power output also PV modules are recommended to be installed at an optimized...

Page 14: ...gain it is recommended to install the module at a height from 0 5m to 2m See Fig 5 2 Fig 5 2 Distance from the earth In the system design besides the ground type and the module installation height to...

Page 15: ...ss steel gaskets with a minimum thickness of 1 5mm and an external diameter of 16 20mm shall be used in all parts of the components connected to the Single axis tracking system The installation method...

Page 16: ...consulted by ZNSHINE SOLAR B Mounting with Single axis Tracking System with 4 7 10mm mounting holes Modules can be attached through the mounting holes 4 7 10mm on the back of the module frame by fixin...

Page 17: ...e Mechanical Load Pressure Safety factor Mounting Direction 60 66 72 120 132 144 pcs double glass 60 66 72 120 132 144 pcs bifacial double glass 1600Pa 1600Pa 1 5 NOTE The above described distance is...

Page 18: ...in the table below Figure 5 5 Mounting holes schematic of the single module for the 2V installation method Module Mechanical Load Pressure Safety factor Mounting Direction 60 66 72 120 132 144 pcs dou...

Page 19: ...each module two clamps should be attached on each long sides of the module for portrait orientation Depending on local wind and snow loads additional clamps may be required to ensure that modules can...

Page 20: ...o make sure the Mechanical load 4 The load is an empirical value of a standard module based on a standard installation mode and the specific information shall be consulted by ZNSHINE SOLAR 60 66 72 12...

Page 21: ...mounting method use at least four clamps on each module the 4 clamps should be attached two each on the long sides of the module Depending on local wind and snow loads additional clamps may be require...

Page 22: ...gth 72 144 pcs frameless bifacial double glass 1600Pa 1600Pa 1 5 150mm A 1 4L 50mm L Module length NOTE The above described distances are from the module edge to the middle of the clamp Need two or mo...

Page 23: ...V modules Insert the PV module into the clamp and make sure the module edge touch to the EPDM closely and then tighten the nut with uniform torque values using a q qualified torque wrench Ensure the m...

Page 24: ...J Box are as follows The extension cable is required Fig 1 Split J Box at module side position for vertical direction Fig 2 Split J Box at module middle position for vertical direction Fig 3 Split J B...

Page 25: ...he following formula Table 5 4 maximum series connection number calculation Formula Maximum system voltage V N Voc 1 Tmin 25 V Maximum system voltage N The number of maximum solar PV modules in series...

Page 26: ...e calculated by the following formula Minimum current carrying capacity of the cable 1 25 Isc Np Isc short circuit current of PV module unit A Np the number of modules in parallel or module strings If...

Page 27: ...and meet the requirements of the national electrical code It is recommended to use the copper wire 4 14mm2 or AWG 6 12 as the grounding wire The signal can be found at the grounding hole position The...

Page 28: ...igh voltages this is dangerous Please pay attention to safety when maintenance and it must be done by professionals Wear cut resistant gloves and other personal protective equipment required for the p...

Page 29: ...se a soft cloth together with a mild detergent and clean water Take care to avoid severe thermal shocks which might damage the module by cleaning modules with water which has a similar temperature to...

Page 30: ...urface or not 5 Check whether the module support structure is leaning or bent or not 6 Check whether the connectors of the module are detached or not 7 After cleaning fill out the PV module cleaning r...

Page 31: ...FICATION FOR SOLAR MODULE BARCODE Example PMC placed the order for the second time in one day the 3rd workshop produced a batch of 5BB mono with coating PV modules And the 3rd workshop started product...

Page 32: ...ZXM6 LD60 330 M 330 33 6 9 83 40 8 10 35 1678 1002 30 22 Si Mono 158 75 158 75 20 1500 Class A ZXM6 LD72 380 M 380 39 8 9 55 48 5 10 07 2000 1002 30 26 Si Mono 158 75 158 75 20 1500 Class A ZXM6 LD72...

Page 33: ...91 49 4 13 65 2256 1133 35 33 5 Si Mono 182 91 25 1500 Class A ZXM7 SPLDD144 535 M 535 41 3 12 96 49 6 13 71 2256 1133 35 33 5 Si Mono 182 91 25 1500 Class A ZXM7 SPLDD144 540 M 540 41 5 13 02 49 8 13...

Page 34: ...www znshinesolar com Document No QES ZX RD III032A 31 9 Modify record Revision Date Version No Revisioner Remarks modifications chapters etc New 2020 10 13 A Full text of Installation Manual...