Zodiac Pool Systems Nature2 Fusion soft, Installation And Operation Manual

Page 1: ...pment installation and maintenance so that all of the instructions in this manual can be followed exactly Before installing this product read and follow all warning notices and instructions that accom...

Page 2: ...Page 2 Nature2 Fusion Soft Installation and Operation Manual...

Page 3: ...1 Determining Pool Size Gallons of Water in Your Pool 26 4 2 Determining Pool Size Litres of Water in Your Pool 26 4 3 Selecting Cartridge Size 26 4 4 Chemistry You Need to Know 27 4 5 Optimum Pool Wa...

Page 4: ...nkTM System 21 Figure 13 120 VAC Wiring Diagram for the AquaLink RS PureLink System 22 Figure 14 Power connection between AquaLink RS enclosure and Nature2 Fusion Soft enclosure 23 Figure 15 Wiring Na...

Page 5: ...ren sit step lean or climb on any equipment installed as part of your pool s operational system Locate the components of your operational system at least three 3 feet 1 m from the pool so children can...

Page 6: ...g materials to be used in and around your pool and or spa please discuss all options with your contractor to assess the compatibility of such materials and chemicals Some helpful considerations may in...

Page 7: ...tion of salt added to the pool water Chlorine kills bacteria oxidizes organic material and kills algae then reverts back to salt The Nature2 Fusion Soft then reuses the salt to repeat the process agai...

Page 8: ...arity This does not interrupt the production of chlorine The mineral cartridge delivers controlled trace amount of silve and copper that works in conjunction with the chlorine to maintain an algae fre...

Page 9: ...AMPS Output 22 30 VDC 3 AMPS maximum 22 30 VDC 6 AMPS maximum Chlorine 0 625 lb day 283 gm day 1 25 lb day 567 gm day External Control Option ORP External Control Connector AquaLink RS485 Connector O...

Page 10: ...DC Power Cord Installation and Operation with Warranty Information FUSIONM or APUREM Power Pack Sold separately Power Pack Housing with User Interface Control Two 2 Wire Nuts Installation Template Too...

Page 11: ...gh wind pressures created by hurricanes Please follow all local codes and standards NOTE Anchor screws and washers for securing the filter to the equipment pad are not included with the filter Zodiac...

Page 12: ...te Schedule 40 PVC pipe secure the connection with a pipe glue that is compatible with PVC NOTE Reducer bushings can be used to accommodate 1 5 3 8 cm plumbing with no effect on the operation of the N...

Page 13: ...throw out the cap It will be used for winterization of the system 3 Locate a suitable section of pipe in the by pass line to install the vessel approximately 17 43 cm long that conforms to the instal...

Page 14: ...the pump diverting water through the new bypass 10 Check the vessel and system for leaks 11 Adjust control valve so that flow rate through the vessel is between a minimum of 30 gpm 114 lpm and a maxim...

Page 15: ...that conforms to the installation requirements outlined in Section 3 2 4 Install a 3 way valve in the return line to allow water to be diverted restricted to the Nature2 Fusion Soft and water feature...

Page 16: ...rd shipping cover in place see Figure 7 Remove and discard the cardboard 3 Using the top mounting bracket as a guide mark three 3 holes on the mounting surface where the power center will be installed...

Page 17: ...if the NEC and or other local installation codes are enforced by the Authority Having Jurisdiction AHJ A solid copper 8 AWG 8 4 mm2 wire is recommended per the NEC for bonding the power pack to a per...

Page 18: ...tallation of the Chlorine Generator Device User Interface on an AquaLink RS or PDA Bezel 1 On the chlorine generator user interface board connect one end of the ribbon cable to the 16 pin J1 connector...

Page 19: ...relief fitting Be certain the connector is clean and dry then plug the cable into the connector on the power center printed circuit board as shown in Figures 11 12 and 13 Do not pull flow temp salinit...

Page 20: ...ied Flow Salinity Temp Sensors RIBBON CABLE TO USER INTERFACE GR Y BK R LOW VOLTAGE RACEWAY HIGH VOLTAGE HEAT SINK L BRACKET CHLORINE GENERATOR USER INTERFACE To Chlorine Generator Cell View of chlori...

Page 21: ...Aux 3 Relay Load 2 Line 1 Wire Nut to 120 VAC Power Breakers Ground Neutral Blower 120 VAC Filter Pump 240 VAC To Electrolytic Cell Multiplex Board J1 through J4 J1 J2 J3 J4 Load 1 Line 2 Low voltage...

Page 22: ...VAC To Electrolytic Cell Multiplex Board J1 through J4 J1 J2 J3 J4 Load 1 Factory wired to Multiplex Board To AquaLink RS 24VAC 120VAC AQUALINK RS POWER TRANSFORMER J10 J8 CHLORINE GENERATOR POWER INT...

Page 23: ...Link RS In the AquaLinkRS power center enclosure wire the Nature2 Fusion Soft power pack input power directly to the LOAD SIDE of the filter pump relay see Figure 14 Filter Pump Relay Aux 3 Relay Load...

Page 24: ...ard according to Figures 16a and 16b Wire the chlorine generator power interface board from the red 4 pin terminal bar to the AquaLink RS red 4 pin terminal bar See Figure 16a Wire the PureLink power...

Page 25: ...ng power See note 1 Placing the jumper in POS 2 allows the chlorinator to operate in the opposite way to POS 1 With 24 Volts AC applied to the ORP 24 VAC inputs chlorine production will be enabled The...

Page 26: ...Nature2 Mineral Cartridge Required DuoClear 25 or Nature2 Fusion 25 W28000 single W26000 4 pack Chlorine Production 0 625 lbs day 283 gm day Nature2 Mineral Cartridge Required DuoClear 45 or Nature2...

Page 27: ...ck using an alternate source i e use a shock treatment available at your local pool supplier CAUTION Never use dry acid to adjust pH in arid geographic areas with excessive evaporation and minimal dil...

Page 28: ...s at least 99 8 pure NaCl The ideal salt is an evaporated granulated food quality non iodized salt Consult your salt supplier Avoid using salt with anti caking agents sodium ferrocyanide also known as...

Page 29: ...materials around your pool or spa Sealing all masonry products Professionals in the stone industry specify that even natural stone especially when used outdoors be sealed to prevent weathering staini...

Page 30: ...s 9 kgs 25 lbs 11 kgs 30 lbs 14 kgs 30 lbs 14 kgs 40 lbs 18 kgs 40 lbs 18 kgs 45 lbs 20 kgs 50 lbs 23 kgs 50 lbs 23 kgs 60 lbs 27 kgs Table 1 Approximate Pounds and Kilograms of Salt Needed to Obtain...

Page 31: ...bs 1 1 kg 3 8 lbs 1 7 kg 5 1 lbs 2 3 kg 6 3 lbs 2 9 kg 7 6 lbs 3 4 kg 8 9 lbs 4 0 kg 10 1 lbs 4 6 kg 11 4 lbs 5 2 kg 30 1 7 lbs 0 8 kg 2 5 lbs 1 2 kg 3 4 lbs 1 5 kg 4 2 lbs 1 9 kg 5 1 lbs 2 3 kg 5 9 l...

Page 32: ...om the power center user interface Salinity Press the SALINITY button C to check the salinity of the water in pool Boost Press and hold the POOL TEMP BOOST button D for 10 seconds to enter the Boost m...

Page 33: ...e Select button to put the AquaLink RS in the Time Out mode Press the Mode Select button again to place it back into Auto mode NOTE The AquaLink RS control system must be in pool mode to change the po...

Page 34: ...detected NOTE The audible alarm can be permanently disabled by removing the jumper from J2 on the control power center power interface board Audible Alarm Volume Control Audible alarm operation and v...

Page 35: ...recommends that all water in a residential pool pass through the filtration system at least once every 12 hours referred to as pool water turnover However many factors have an effect on actual pump an...

Page 36: ...t will appear Wait means the unit is self calibrating and doing internal testing This process usually takes less than six 6 minutes 2 Check salinity level by pressing the SALINITY button C It should r...

Page 37: ...f the direct sunlight whenever possible Decrease production rate when temperature goes down for example in the Fall and Winter seasons Take pool water sample to a qualified service representative once...

Page 38: ...ith excessive evaporation and minimal dilution of pool water with fresh water A build up of by products can damage the electrolytic cell 6 3 Monthly 1 Salt Level Test Test pool water salt level by dep...

Page 39: ...low connector from the vessel 3 Unscrew the electrolytic cell retaining ring and remove the electrolytic cell 4 Look down into the electrolytic cell to see if there is scale on the plates WARNING To a...

Page 40: ...sensor sometimes occur and will affect the accuracy of the salinity test 1 Remove flow temp salinity sensor from the vessel 2 Brush with a mildly abrasive green fiber household cleaning pad Contacts...

Page 41: ...water from pump filter and all intake and return lines Remove the cell clean and store it Disconnect the flow temp salinity sensor from the power center then remove it from the vessel Wrap flow temp s...

Page 42: ...too low Super Chlorinate with outside source Take pool water sample to a qualified service representative See Section 5 Operating Instructions Low Less than 2 5 gpl salt level in pool water Test salin...

Page 43: ...ot installed properly Ensure that the flow temp salinity sensor is installed according to Section 3 Figure 10 If not contact a qualified service representative Flow temp salinity sensor not plugged in...

Page 44: ...ty sensor contacts or faulty flow sensor Remove and clean flow temp salinity sensor contacts Check flow temp salinity sensor cable for damage See Section 6 6 Verify salinity with Myron L meter calibra...

Page 45: ...0 gpl see Section 4 6 145 High salinity above 4 0 gpl Backwash filter if a DE filter is installed Partially drain pool and dilute with fresh water until salinity returns to 3 0 to 3 5 gpl 170 Possible...

Page 46: ...90 Relay not conducting in the reverse direction Generates 171 code Backboard service Contact a qualified service representative 191 High cell current at upper limit of A D converter and cell voltage...

Page 47: ...ve 5 seconds momentarily press Salinity or C to enter the Fahrenheit Celsius change mode 3 To toggle between Celsius and Fahrenheit press Rate or Rate or A or B 4 Confirm by momentarily pressing Salin...

Page 48: ...Power Interface Assy Screws Bezel Cover Plate Screws Bezel Support Plate Screw Battery Cover 4 2 2 2 1 Dwg Kit Description Qty 5 R0447500 Wiring Harness PureLink Back PCB to DC Cord 1 6 R0467600 Power...

Page 49: ...Nature2 Fusion Soft Installation and Operation Manual Figure 20c AquaLink RS PureLink Power Center 6613AP 4 2 3 4 4 6 2 1 4 4 6 Figure 20b AquaLink RS PureLinkTM Power Center 6614AP 1 5 4 4 4 2 3 6 2...

Page 50: ...n plug Anchor Bracket 1 1 1 2 4 R0502200 Anchor Bracket Kit 2 5 R0446000 Drain Plug w O Ring 2 6 R0502300 Large Collar w O Ring 1 7 R0502400 Small Collar w O Ring 1 8 R0502500 Nature 2 Fusion O Ring K...

Page 51: ...Page 51 Nature2 Fusion Soft Installation and Operation Manual NOTES...

Page 52: ...H0330100 Rev A ZODIAC POOL SYSTEMS INC 6000 Condor Drive Moorpark CA 93021 Tel 800 822 7933 Fax 877 327 1403 2010 Zodiac Pool Systems Inc 1003...