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Legacy™ Model LRZM Pool/Spa Heater   

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   Installation and Operation Manual

4.2 

Burner pressure

Confirm that gas supply pressure is correct. If 

the gas supply pressure is less than required, check for 

undersized pipe between the meter and the heater, a 

restrictive fitting, or an undersized gas meter. Gas inlet 

pressures to the heater, when it is operating, are listed 

in Table 2.

 Caution

Burner gas pressure for the Legacy Model LRZ 

natural gas heaters should be set to the values 

listed in Table 2.

The burner pressure may be checked by connect-

ing a manometer to the pressure port on the burner. 

Refer to Figure 5. The pressure will be zero when the 

heater is not running. When the heater is operating the 

burner gas pressure should be the values listed in 

Table 2.

If the burner pressure indicated above is not 

correct, check the gas train for possible problems. 

Check the meter, gas line, gas fittings, and gas shut off 

for under sizing. Check the gas valve inlet for excess 

pipe dope, if all is correct, then it may be necessary to 

adjust the gas valve regulator. To adjust the burner gas 

pressure, first remove the slotted cap next to the inlet 

pressure port on the inlet side of the gas valve. Under 

the slotted cap is a slotted plastic screw which increas-

es the burner pressure when turned clockwise and 

decreases the burner pressure when turned counter-

clockwise.  After measurements, and adjustments if 

necessary, have been made, make sure to replace the 

test point plugs on the inlet and burner pressure ports, 

and the cap on the burner pressure adjustment screw.  

It is extremely important to replace these parts before 

leaving the installation.  Failure to do so can result in 

damage to property or injury or death. 

With the heater 

firing

, the pressure must be within the range shown in 

Table 2. Also check the pressure with the heater off.

4.3 

special precautions for lpG

LPG is heavier than air and can therefore more 

readily collect or “pool” in enclosed areas if provision 

for proper ventilation is not made. Installation of pool 

heaters in enclosed areas such as pits is not recom-

mended. 

Consult any local code and fire protection author

-

ities about specific installation restrictions in your area.

section 5.  Water Connections

5.1 

Water piping

Figure 6 illustrates typical piping for pool equip-

ment in pool/spa combination pools. 

For normal installations, do not install a shutoff 

valve or any kind of variable restriction in the water 

piping between the heater outlet and the pool/spa. In 

special installations where a shut-off valve, diverter 

valve or other variable restriction is required in the 

plumbing between the heater outlet and the pool, 

Zodiac recommends the installation of a pressure relief 

valve on the heater (see Section 5.7). 

Arrangement of pool system components other 

than as illustrated in these diagrams can affect the 

operation of the heater’s water pressure switch. 

Location of the heater above or below the pool water 

surface can also affect operation of the switch. In 

general, the pressure switch can be adjusted to accom-

modate this effect if the heater water connections 

are no more than 1.8 m below the pool water surface 

and no more than 4.5 m above it. See instructions for 

pressure switch adjustment (Section 5.7) in the heater 

start-up section of this manual for more information 

about this.

Note that when pool equipment is located below 

the pool surface a leak can result in large scale water 

loss or flooding. Zodiac cannot be responsible for such 

water loss or flooding or the damage caused by either 

occurrence.

For special installations such as water connec-

tions below the water level of the pool, or for other 

questions consult your local Zodiac dealer.

5.2 

Hydraulic Head loss

To verify that the minimum flows required 

for the heater are met, a hydraulic head loss curve 

is shown in Figure 7. This should be checked when 

installing this heater into a new or existing piping 

system. This should also be consulted when installing 

a new pump.

5.3 

Check Valve installation

 WarninG

A check valve can interfere with the proper 

operation of certain Suction Vacuum Release 

System (SVRS) products. To avoid possible en-

trapment hazard, serious injury, or death, make 

sure to review the operation/owners manual of 

your particular SVRS product before installing 

the check valve.

The heater must be protected from back-siphon-

ing of water, which can result in dry starts. If there is 

any chance of back-siphoning, provide a check valve 

between the pool and the filter pump inlet.

Summary of Contents for Legacy LRZ

Page 1: ...wed exactly a fire or explosion may result causing property damage personal injury or death H0316500 Rev F WARNING The GAS SAFETY INSTALLATION AND USE REGULATIONS 1998 as amended place statutory requi...

Page 2: ......

Page 3: ...3 3 Inspection and Replacement of Existing Vent System with New Components 13 Section 4 Gas Connections 13 4 1 Gas Supply and Piping 13 4 2 Burner Pressure 14 4 3 Special Precautions for LPG 14 Secti...

Page 4: ...11 4 1 Gas Valve 31 11 4 2 Pilot Generator 33 11 4 3 Fusible Link 33 11 4 4 Fireman Switch and External Interlocks 33 11 4 5 Limit Switches 34 11 4 6 Water Pressure Switch 34 11 4 7 Temperature Contro...

Page 5: ...symbol Be sure to read and comply with all of the warnings and cautions 1 2 1 Spa Hot Tub Safety Rules WARNING Elevated water temperature can be hazardous Consult heater operation and installation ins...

Page 6: ...warranty does NOT cover damage caused by improper assembly installation operation or field modification Also damage to the heat exchanger by corrosive water is NOT covered by the warranty See Section...

Page 7: ...areas Install the Legacy Model LRZ millivolt heater vent caps and draft hoods in accordance with the procedures in this manual local codes and ordinances and in accordance with the latest edition of t...

Page 8: ...riate ventilation directly to the outside WARNING The Legacy heater is certified to European require ments for use only as a swimming pool or spa heater The Legacy heater must not be used for any othe...

Page 9: ...onsible for such water loss or flooding or result ing damage The Legacy Model LRZ millivolt heater may be installed indoors or outdoors as outlined in later sections Location of the heater below or ab...

Page 10: ...f the alcove must be covered by a noncombustible panel 2 5 4 Outdoor Installation The Legacy Model LRZ millivolt heater can be installed in the low profile Type A flueless configu ration as received f...

Page 11: ...n excess of 60 kW total rated input Exhaust Fans or Vents Any equipment which exhausts air from the room where the heater is installed can deplete the combustion air supply or reverse the natural draf...

Page 12: ...either case the result can be release of combustion products to the indoors This can cause serious injury or death by carbon monoxide poison ing or asphyxiation All indoor installations and outdoor sh...

Page 13: ...t least five 5 feet in vertical height above the draft hood outlet Double wall or equivalent vent pipe is recom mended IMPORTANT NOTE Do not use sheet metal screws at the snap lock joints of gas vents...

Page 14: ...about specific installation restrictions in your area Section 5 Water Connections 5 1 Water Piping Figure 6 illustrates typical piping for pool equip ment in pool spa combination pools For normal inst...

Page 15: ...ions have been written to include the steps needed when reversing the water connections on an existing installation If you are reversing the headers on a new installation some steps will be ignored Wh...

Page 16: ...remove the coupling nuts from the header and disconnect the water supply from the heater 9 Remove the 10 bolts and washers from the inlet outlet header and remove the header from the tube assembly 10...

Page 17: ...G COUPLING NUT PVC OR CPVC PIPE 21 Use plastic wire ties to refasten the temperature sensor high limit switch and water pressure switch wires to each other Bundle the wires near the control panel and...

Page 18: ...by reaming it with a 9 5 mm 3 8 inch drill bit 4 Open the hole again by reaming it with a 12 7 mm 1 2 inch drill bit CAUTION Initially drilling a 12 7 mm 1 2 inch hole without reaming may cause the bi...

Page 19: ...cal require ments exists In the event no such state or local requirement exists the installer or maintainer must be a professional with sufficient experience in pool equipment installation and mainten...

Page 20: ...any residual heat contained in the heat exchanger back to the pool To install a time clock auxiliary switch into the heater wires see Figure 16 1 Remove heater door 2 Remove the factory installed wir...

Page 21: ...to manual ON OFF operations of any controls fitted in the gas control circuit 12 Check the operation of the flame failure safety device using the following steps a Extinguish the main burner and pilot...

Page 22: ...d shutdown instructions can also be found attached to the wall inside the control compartment door See Figure 18 1 Remove the service door on the front of the heater the temperature control setting an...

Page 23: ...intained between 7 4 and 7 6 when operating unit see section entitled Water Chemistry in operating manual 3 BACKWAshing Turn heater off 20 minutes before backwashing or shutting down filter to prevent...

Page 24: ...rn the gas control knob clockwise until it stops at the OFF position see Figure 19 3 Wait five 5 minutes before lighting the pilot 4 Turn the knob on the gas valve counterclockwise to PILOT then push...

Page 25: ...aking place possibly due to a low pH value combined with other chemistry problems The condi tion can be corrected by changing the spa water and closely monitoring the pH factor and chemical proper tie...

Page 26: ...njury or death 9 3 1 Owner Inspection Zodiac recommends that you inspect the heater on a continual basis and especially after abnormal weather conditions The following basic guidelines are suggested f...

Page 27: ...temperature limit 8 Perform a temperature rise test in accordance with Section 11 6 9 If the heater is equipped with a pressure relief valve check for corrosion in and around the valve With the filter...

Page 28: ...ubleshooting Table 8 lists some of the more common problems causes and solutions encountered when running the heater Most problems occur when the heater is being started for the first time after insta...

Page 29: ...gas supply B Low burner gas pressure C Heater size inadequate D Low temperature rise A Gas meter too small Gas line from meter to heater too small B Gas pressure on heater burner should be adjusted to...

Page 30: ...ws into the burner a negative pressure is created at the opening of the burner This negative pressure pulls air into the burner with the gas and mixes the two together As the gas air mixture flow thro...

Page 31: ...lot generator and control circuits and where to take measurements Location numbers and letters in circles have been added and will be referenced in the follow ing sections As stated at the beginning o...

Page 32: ...16 11 12 13 14 1 4 5 2 3 17 TEMPERATURE CONTROL ROLL OUT SWITCH FUSIBLE LINK FIREMAN SWITCH PRESSURE SWITCH HIGH LIMIT GAS VALVE TH TP PILOT GENERATOR PILOT IGNITER BK W W R BK BLACK R RED W WHITE H0...

Page 33: ...st point 4 the roll out switch fusible link has failed This indicates higher than normal temperatures in the component compartment vestibule Normal component compart ment temperature is well below 148...

Page 34: ...o voltage here means that the limit switch is open and must be replaced If voltage is detected at test point 12 move the black lead of the meter to the terminal of the water pressure switch where the...

Page 35: ...clean before making any pressure switch adjustment A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly To adjust the pressure switch refer to Figure 26 and...

Page 36: ...the header see Figure 22 Loosen the nut so that the screw can be adjusted A slight water leak past the nut may be expected Turn the screw counterclockwise to decrease the tempera ture rise and clockwi...

Page 37: ...hield Partition 125 400 R0478201 05 41 Flue Collector Assembly 125 400 R0470501 05 42 Outdoor Vent Cap 125 175 R0491606 42 Outdoor Vent Cap 250 400 R0491603 05 43 Indoor Draft Hood 125 175 R0499606 43...

Page 38: ...Legacy Model LRZM Pool Spa Heater Installation and Operation Manual 12 3 General Exploded View 28 61 48 66 72 71 70 49 77 64 65 76 74 10 34 35 61 51 70 75 79 27 46 47 5 42 43 44 39 40 38 41 62 63 68 6...

Page 39: ...NGLISH Installation and Operation Manual Legacy Model LRZM Pool Spa Heater 12 4 Detailed Exploded View 37 29 48 52 60 52 55 54 32 31 33 53 57 59 7 57 52 14 14 12 13 9 8 11 21 23 25 21 36 5 19 15 18 24...

Page 40: ...81 1 800 822 7933 www ZodiacPoolSystems com ZODIAC is a registered trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective ow...

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