Zodiac PRO 650, Owner'S Manual

Page 1: ...Page 1 38 E N G L I S H Owner s Manual Volume 2 ...

Page 2: ...II PROPULSION SYSTEM 15 Ö IV INSTALLATION AND CIRCUITS IV 1 Fuel 16 IV 2 Electricity 21 IV 3 Drainage 24 IV 4 Steering 26 IV 5 Fire 26 IV 6 Anchoring Mooring 27 Ö V INFORMATION AND IDENTIFICATION PLATES V 1 Safety label and registration plates position 28 30 V 2 Safety label and registration plates description 31 Ö VI POSITIONING ASSEMBLY OF OPTIONAL ACCESSORIES VI 1 Console position 31 34 VI 2 Fe...

Page 3: ... B C Capacity ISO C 15 B 5 Maximum kg 1 1740 1020 lb 1 3837 2249 kg 2 480 lb 2 1058 Compartment 5 Motorisation Single Engine Twin Engine Shaft XL L Minimum power recommended CV 3 90 KW 3 68 Maximum power recommended CV 115 2 80 kW 87 2 60 Maximum power authorised CV 3 150 2 80 kW 3 113 2 60 Maximum Maximum engine weight kg 240 2 175 Lbs 529 2 385 Hull dimensions a 4 5 28 m 17 4 b 4 1 57 m 5 2 c 4 ...

Page 4: ...ng accessories 3 The recommended power corresponds to optimum operation of the boat s capabilities for an average load 4 Hull dimensions without buoyancy mechanism Use the maximum authorised power with extreme prudence see Volume 1 of the manual Navigation advice CAUTION DO NOT EXCEED THE MAXIMUM LOAD ON THE MANUFACTURER S PLATE THE MAXIMUM LOAD INCLUDES THE WEIGHT OF THE ENGINE FUEL ACCESSORIES P...

Page 5: ...tank 1 fuel water separator filter 1 battery tank BUOYANCY MECHANISM Removable buoyancy mechanism Easypush valves Anti chafing band with wide profile external handles internal handles bolt ropes bow roller STANDARD EQUIPMENT 2 paddles Foot inflation pump Manometer cap Repair kit OPTIONAL ACCESSORIES Sling Rollbar Consoles Seat Bolster Bathing ladder 4 and 6 cylinder racks Electrical inflator doubl...

Page 6: ...Page 6 38 DESCRIPTION Functional Elements I 3 LOCATION OF ELEMENTS 11 13 14 1 2 3 4 5 6 7 8 9 12 10 15 16 15 18 19 20 21 13 17 23 22 22 23 22 23 22 23 24 24 24 24 24 ...

Page 7: ...Fuel overflow drainage 7 Tank valve gauge access hatch 8 Rear chest access hatch 9 Quick drain hole plug 10 Fuel water separator filter 11 Engine cable feedthrough 12 Cleats 13 Quick drain hole 14 Hull plug hole 15 Rear chain plates 16 Engine trough access hatch 17 Battery tank 18 Tank hatch 19 Tank 20 Buoyancy mechanism 21 Mooring cleat 22 bolt ropes 23 handles ...

Page 8: ...ransport y Advice for fitting to a trailer is given in the owner s manual Volume 1 I 4 2 Storage CAUTION THE BOAT MUST REST ON THE BOW SEE SKETCH BELOW 2700 200 1350 940 2 4 5 1568 344 73 COUPE A A 2 9 929 28 1337 398 COUPE B B Dimensions in millimetres ...

Page 9: ...The two 2 flaps tightness and outer must pass over the tip of the hull Fix the sealing flap to the hull using the screws and fabric washers supplied lifting the tip of the buoyancy mechanism Move the tip of the buoyancy mechanism forwards to fold the outer flap down under the tip of the hull Pull the 2 tabs of the buoyancy mechanism again as far as possible towards the aft end of the boat and try ...

Page 10: ...hanism forwards slightly to pass the external flap over the bow but do not attach yet NOTE The buoyancy mechanism is mounted on the hull deflated You may inflate the buoyancy mechanism disassembled pressure 240 mb and let it stabilize for approximately one hour Then deflate it If the buoyancy mechanism was stored at a temperature lower than 0 C leave it 12 hours at room temperature 20 C before fol...

Page 11: ... hose base d inflating orifice a b c d II 3 2 Easy push valves To activate the valves in inflating position in deflating position Push The membrane is closed the knob is up The membrane is open the knob is down NOTE The easypush valve caps lock and unlock with a turn Never force them you could unscrew the entire inflation system ...

Page 12: ...ctivate all valves in inflating position Fix the hose base in the inflator inflating orifice To inflate your boat properly the inflator should be correctly placed on the ground The boat inflates rapidly if the inflator is used smoothly and without haste CAUTION DO NOT USE A COMPRESSOR OR COMPRESSED AIR CYLINDER ...

Page 13: ...the inflating valve caps NOTE A slight air leak is normal before the valve cap is screwed on Only the caps guarantee final air tightness II 4 2 Pressure Operating pressure for the buoyancy mechanism is 240 mb 3 48 PSI middle of the green zone of the pressure gauge Your boat is equipped with an ACCESS pressure indicator that will enable you to read the pressure quickly and efficiently during inflat...

Page 14: ...NEED TO REFLATE until you regain the millibars lost due to the difference between the ambient air and water temperatures A drop in pressure at the end of the day when the outside temperature is dropping is normal RISK OF OVERPRESSURE EXAMPLE Your boat is inflated to its recommended pressure 240 mb 3 48 PSI at the beginning or end of the day low outside temperature 10 C Later in the day your boat i...

Page 15: ...Page 15 38 E N G L I S H PROPULSION SYSTEM Comply with ZODIAC recommendations and engine constructor recommendations For optimum use of your boat see your dealer ...

Page 16: ...Description of essential functional parts MARK DESIGNATION 1 Fuel circuit closing valve 2 Gauge transmitter 3 Fuel circuit closing valve 4 Draining hole of the overflow compartment 5 Vent 6 Filling hole 7 Fuel water separator filter 8 Fuel tank 2 3 1 4 5 6 8 7 ...

Page 17: ...IRCUIT Fuel MARK DESIGNATION 1 Tank valve gauge access hatch 2 Tank maintenance access door IV 1 2 Réservoir MARK DESIGNATION 1 Vent 2 Fuel tank filling 3 Fuel circuit closing valve 4 Gauge transmitter 5 Fuel circuit closing valve 2 1 1 2 4 5 3 ...

Page 18: ...ne a water fuel separator filter is placed on the fuel supply circuit The water fuel separator filter is located in the aft chest on the starboard partition MARK DESIGNATION 1 Filter head fixed to the boat 2 Interchangeable filtering element WARNING THE CARTRIDGE MUST BE CHANGED EVERY 50 HOURS USE 1 2 ...

Page 19: ...ions Gasoline is a highly flammable product TURN THE ENGINE OFF disconnect the battery do not smoke and keep all naked flames well away while you proceed with the kit installation Place a funnel and bowl pan underneath the cartridge while it is being replaced Before changing the filter make sure the fuel supply line pressure is released IV 1 4 Using the fuel circuit cut off valves NOTE When you ar...

Page 20: ... CORRECTLY TIGHTENED WHEN PURGING THE FILTER DO NOT DUMP THE WATER IN THE BOAT USE A RECOVERY TRAY BELOW THE FILTER CUT THE POWER SUPPLY BEFORE DISMANTLING THE FILTER CARTRIDGE READ THE FILTER MANUAL CAREFULLY WARNING FUEL IS EXTREMELY FLAMMABLE WHEN WORKING ON THE FUEL SYSTEM MAKE SURE THE ENGINE IS CUT OFF DO NOT SMOKE KEEP FLAMES AND INCANDESCENT OBJECTS AWAY FROM THE WORKING AREA WARNING NEVER...

Page 21: ...pstick wiring diagram 1 Transmitter 2 Dipstick 3 Dipstick lighting 4 Headlight switch or independent option 5 Connection identify the positive output of the switch 6 Battery 7 Engine control box switch 8 Fuse CAUTION THE GAUGE DIAL MUST BE PRESENT IF ABSENT PLEASE CONTACT YOUR ZODIAC DEALER 1 Blue 2 3 4 5 7 8 Red Black Black Blue Red Black Red 6 Red ...

Page 22: ...STALLATION AND CIRCUIT Electricity IV 2 1 3 Bilge pump wiring diagram not supplied 1 Bilge pump switch 2 Trigger 3 Bilge pump 4 Tight fuse holder fuse 5 Circuit breaker 6 Battery 7 To accessory harness 1 2 3 7 4 5 6 ...

Page 23: ... UPRIGHT WHEN ADDING BATTERY ACID OR RECHARGING THE BATTERY ALWAYS REMOVE IT FROM THE ENGINE COMPARTMENT BATTERY ACID IS A TOXIC AND DANGEROUS SUBSTANCE IT CONTAINS SULPHURIC ACID THAT CAN CAUSE SERIOUS BURNS AVOID CONTACT WITH THE SKIN EYES AND CLOTHING BATTERIES MAY GIVE OFF EXPLOSIVE GASES REMOVE ALL SOURCES OF SPARKS NAKED FLAMES CIGARETTES ETC ONLY CHARGE OR USE A BATTERY IN A WELL AIRED PLAC...

Page 24: ...D CIRCUIT Drainage IV 3 DRAINAGE IV 3 1 Description of essential functional parts MARK DESIGNATION 1 Hull feedthroughs 2 Dumping system 3 Engine trough outlets 5 Plugs holding brackets 5 Deck dumping system 3 5 3 1 1 2 5 2 5 4 4 ...

Page 25: ... inside of the boat a bracket to store the plug IV 3 2 1 Boat outside the water on trailer cradle etc Drain hole open plugs removed IV 3 2 2 Boat in the water During navigation Drain hole closed plugs in position Draining procedure for on board water With the boat stopped remove the plug and then sail in buoyancy position 6 kts as long as necessary to drain the water Then stop and replace the plug...

Page 26: ...G S IN POSITION MAKE SURE THE PLUGS ARE PROPERLY CLOSED INSTALLATION AND CIRCUIT Steering IV 4 DIRECTION IV 4 STEERING Comply with the steering manufacturer s recommendations installation use and maintenance For optimum use of your boat see your dealer INSTALLATION AND CIRCUIT Fire IV 5 FIRE WARNING WE RECOMMEND YOU KEEP AN EXTINGUISHER ON BOARD COMPLY WITH THE LAWS APPLICABLE IN YOUR COUNTRY ...

Page 27: ...scription of essential functional parts MARK DESIGNATION 1 Chain plate 2 Bow roller 3 Cleats 4 Anchoring chest 5 Mooring cleat IV 6 2 1 Use WARNING THE CLEATS CAN ONLY BE USED FOR OCCASIONAL MOORING OF THE BOAT FOR PERMANENT MOORING USE THE BOW CHAIN PLATE PROVIDED AT THE FRONT OF THE BOAT 3 3 2 1 4 5 ...

Page 28: ...Page 28 38 INFORMATION AND IDENTIFICATION PLATES V 1 SAFETY LABEL AND REGISTRATION PLATES POSITION 6 2 4 5 3 1 8 7 10 ...

Page 29: ...Page 29 38 E N G L I S H INFORMATION AND IDENTIFICATION PLATES V 2 SAFETY LABEL AND REGISTRATION PLATES DESCRIPTION 1 2 9 ...

Page 30: ...Page 30 38 INFORMATION AND IDENTIFICATION PLATES 4 3 5 6 ...

Page 31: ...Page 31 38 E N G L I S H INFORMATION AND IDENTIFICATION PLATES MAKE SURE THAT THE LABELS ARE PRESENT AND LEGIBLE CONTACT YOUR DEALER TO OBTAIN NEW ONES IF NECESSARY 25 KTS MAXIMUM 10 7 8 9 ...

Page 32: ...our boat and use the below deck cable feedthroughs In addition some areas particularly above the tank require extra precautions when installing the tank see diagram The positioning measurements are given from the rear chest JOCKEY 2 seat CONSOLE Ø A C B the JOCKEY console may be moved forward up to the feedthrough hole ACCES CONSOLE Ø D A B C Tank access hatch Tank access hatch ...

Page 33: ...OLE A Ø D B C JOCKEY ACCES PRO MAN PRO mm inch mm inch mm inch mm inch A 685 27 1548 61 1548 61 1548 61 B 368 14 5 635 25 445 17 52 602 23 7 C 1185 46 65 533 20 98 533 20 98 533 20 98 D 420 16 54 420 16 54 420 16 54 Ø 100 3 94 100 3 94 100 3 94 100 3 94 Tank access hatch Tank access hatch ...

Page 34: ...T REMAIN ACCESSIBLE AND UNENCUMBERED BY THE POSITION OF ACCESSORIES IT MAY HOWEVER BE ENTIRELY COVERED BY THE CONSOLE WHILE REMAINING ACCESSIBLE THROUGH THE CONSOLE FRONT CHEST FUEL TANK HATCH HAS TO BE FIXED WITH SCREW USING THE DRILL UNDER THE CONSOLE TO CONSOLIDATE THE KEEPING OF THE 2 PIECES SCREW Ø 4 2 X 25 CAUTION NEVER DRILL THE TANK AREA WITH A BIT PROTRUDING MORE THAN 30MM FROM THE DRILL ...

Page 35: ...ble exit on the deck through a cable feedthrough Comply strictly with the specified drilling area VI 3 BOLSTER POSITION The positioning measurements are given from the rear chest E F G H I K J BOLSTER mm inch E 77 3 F 858 33 8 G 230 9 05 H 50 1 97 I 825 32 5 J 60 2 36 K 45 1 77 ...

Page 36: ...OF ACCESSORIES VI 4 SEAT POSITION AREA The positioning measurements are given from the rear chest L M SEAT mm inch L 1150 45 3 M 122 4 8 VI 5 EXAMPLE OF POSSIBLE ACCESSORIES 5 SEAT Configuration CONSOLES PRO MAN 2 BOLSTERS ...

Page 37: ...Page 37 38 E N G L I S H POSITION OF ACCESSORIES 5 SEAT configuration PRO MAN CONSOLES 1 BOLSTER 1 SEAT 3 SEAT configuration PRO MAN CONSOLES 1 BOLSTER 3 SEAT configuration PRO MAN CONSOLES 1 SEAT ...

Page 38: ...Page 38 38 POSITION OF ACCESSORIES IV 6 BATHING LADDER POSITION positioning recommendation VI 7 ROLL BAR POSITION 1000 30 35 ...