background image

12

© Copyright 2015 Zoeller

®

 Co. All rights reserved.

PUMP PRIMING & STARTUP

Shallow Well Application Only

  CAUTION:  

All pumps must be primed (filling the cavity with water) before they are first operated. This may take several gallons of water, 

as the suction line will be filled in addition to the pump cavity.

1.  Remove the 1/2 in. priming plug with pressure gauge and air relief plug (Fig. 1).

2.   Slowly fill pump cavity until water comes 

out of air relief hole on top of the pump (Fig. 2).

3.   Replace air relief plug and continue adding water to pump cavity until water reaches the top of the 

priming plug (Fig. 3).

4.  Check to be sure water in pump cavity stays constant.  If water level goes down, it could indicate a  

  leak in the foot valve, check valve or suction pipe.
5.   Thread in priming plug and then open  optional ball valve if installed by turning handle to line up with  

 the pipe (Fig. 4).

6.  Turn on breaker to start pump.

 

 

  IMPORTANT:  If the pump hums instead of pumping or turns off repeatedly, shut pump off immediately.  Check voltage. Make sure your 

incoming voltage matches the pump wiring voltage.  See wiring guide in the instructions.

NOTE: Watch for leaks or a milky color in the discharged water, which indicates an air leak.  Make sure foot valve and/or check valve is working properly.

IL1403

IL1404

3

IL1405

4

Deep Well Application Only

  CAUTION:  

All pumps must be primed (filling the cavity with water) before they are first operated. This may take several gallons of water, 

as the suction line will be filled in addition to the pump cavity.

1.  Remove the 1/2” priming plug (Fig. 1).
2.  Fill pump cavity with water until full and replace priming plug (Fig. 2).

3.  Tighten flow control screw completely by turning clockwise, then loosen two turns. Now start 

the pump (Fig. 3).

4.   If pump is properly primed, pressure will quickly build and register on the gauge mounted directly 

on the pump body.  If pressure does not build repeat priming operation. All air must be vented 

from the drive and suction pipes as well as the body before the pump will prime. The pump body 

may need to be filled several times in order to achieve the prime (Fig. 4).

IL1406

2

IL1403

IL1404

IL1405

IL1406

IL1409

IL1408

2

IL1402

1

Priming plug 

with pressure 

gauge

Air relief plug

IL1407

1

IL1409

3

IL1408

4

Pressure 

gauge

IL1402

IL1407

Summary of Contents for NE462

Page 1: ...be followed THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstalla...

Page 2: ...IAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESS...

Page 3: ...by wiring the unit to a ground metal clad raceway system or by using a separate ground wire connected to the bare metal of the motor frame or other suitable means 6 Hazardous Pressure Install pressur...

Page 4: ...and in accordance with local and state codes PIPING 1 Old or badly scaled pipe should not be used because dislodged flakes of scale can cause stoppage of the ejector nozzle and malfunction the entire...

Page 5: ...tion 1 Ball Valve plastic 2 3 4 in x 1 4 in bushing steel 3 Pressure Gauge 4 Pump stand for tank 5 Well adapter for single pipe packer installations straight and right angle shown NOTE For a successfu...

Page 6: ...e Pipe System Where water level is greater than 25 feet and inside diameter of well is 4 or larger 1 Attach the foot valve to the ejector using a galvanized steel or plastic nipple Add enough 1 in pre...

Page 7: ...d check for leaks by pouring water into the suction pipe 4 Attach well adapter to suction pipe lower over casing top and tighten adapter flange 5 If no leaks are found proceed to WELL TO PUMP CONNECTI...

Page 8: ...ll with additional pipe and fittings as needed Fig 5 Shallow Well Application Only CAUTION Dry fit entire assembly to ensure proper fit before gluing or taping parts Follow all proper gluing procedure...

Page 9: ...7 5 Glue Deep Well Application Only 1 To begin the connection to the pressure tank loosely assemble flow control body to pump head Using Teflon tape position the discharge outlet of the control body f...

Page 10: ...on this page or step by step instructions on page 11 Your pump motor has a built in thermal overload that protects the motor against burnout from overload of low voltage high voltage and other causes...

Page 11: ...y through the strain relief and tighten both screws on the strain relief Do not crush wire Fig 7 8 Connect the two wires from the power supply to the two outside terminals on the pressure switch Fig 8...

Page 12: ...ming voltage matches the pump wiring voltage See wiring guide in the instructions NOTE Watch for leaks or a milky color in the discharged water which indicates an air leak Make sure foot valve and or...

Page 13: ...the pump is being used for shallow well applications the flow control screw should be set in the full open position IMPORTANT If the pump fails to prime within five minutes Turn power off at the break...

Page 14: ...of liquid soap to the inside diameter of the rubber drive ring 7 Replace the impeller and diffuser removed in Steps 2 3 8 Reassemble the pump body to the motor and mounting bracket MOTOR REPLACEMENT...

Page 15: ...ng Ring Square Cut Seal Rotary w Spring Impeller Diffuser Rubber Diffuser Control Assembly Control Body Flow Control Screw Pump Body Plug 1 4 NPT Pressure Switch Cap Screws 3 8 x 3 4 Base Lead Wire 1...

Page 16: ...pany 2 Reprime if necessary 3 Rearrange piping to eliminate air lock 4 Replace undersized piping or install pump with higher capacity 5 Tighten all fittings and replace control if necessary 6 Make sur...

Reviews: