ZOJE B9500, Operation Manual

Page 1: ...B9500 OPERATION MANUAL PARTS BOOK SUPER HIGH SPEED OVERLOCK SEWING MACHINE ZOJE SEWING MACHINE CO LTD...

Page 2: ...urn the power off before leaving the machine table Do not leave tools or other unnecessary objects on the machine table while operating the machine Before maintenance adjusting cleaning threading or r...

Page 3: ...Schematic diagram of the machine table Cut the table referring to the diagram Standard dimension...

Page 4: ...Lubrication H L L After filling the oil the top of the indicator should lie between H and L lines Add oil when the oil level indicator reaches or goes below L 18 Mobil velocite oil NO 18...

Page 5: ...Manual Lubrication 2 3 Apply 2 or 3 drops of oil by hand when the machine is used for the first time or has been left unused for some time 18 Mobil velocite oil NO 18...

Page 6: ...device with silicon oil HR Fill the HR device oil before it is too low in order to prevent needle thread breakage and fabric damage Note Use Zoje recommended silicon oil UNION CARBIDE CORPORATION UCC...

Page 7: ...ee covers and remove the presser foot aside Needle thread Trim the knots off neatly before passing through the eye of the needle to rethread threaded correctly by referring to the threading diagram Lo...

Page 8: ...g the presser foot pressure Loosen adjusting nut and turn adjusting nut to adjust the presser foot pressure It should be as light as possible Yet be sufficient to obtain the proper stitch formation Li...

Page 9: ...Adjusting the diff feed ratio Loosen the nut and turn the adjusting rod to adjust the differential feed ratio To shrink To stretch...

Page 10: ...eel to seek the position at which the push button goes further into the depth Then keeping the push button pressed turn the handwheel and set the desired scale to the aligning mark Note Stitch length...

Page 11: ...Adujsting the thread tension To loosen To tighten Make tension adjustments with the needle thread knob the upper looper knob and the lower looper knob...

Page 12: ...Cleaning the machine Mainly the slots of the needle plate and the feed rows should be cleaned...

Page 13: ...placing the needle OK NO Scarf Check the needle carefully to see that the scarf is turded to the rear of the machine Insert the needle to the proper depth and fasten securely DC 27 Standard needle DC...

Page 14: ...Checking the oil circulation OK Operating...

Page 15: ...Checking and replacing the oil filter 6 Check and replace the oil filter every six months...

Page 16: ...Replacing the oil 1 6 Replacing the oil one month after the firstuse and every six months thereafter...

Page 17: ...lower knife holder side to the right Tighten the screw Loosen the screw Remove the lower knife Temporarily screw after sliding the lower knife holder to the left Loosen the screw Upper knife A Top su...

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Page 19: ...housing 1 2 10054228 threading pipe for upper and lower loopers 2 3 10002836 pin 1 4 10008961 rubber plug 1 5 10009171 screw 2 6 10009050 lower knife bed 1 7 10002830 pin 1 8 10011847 support for hous...

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Page 21: ...09037 1 26 10008880 supporrting part 1 27 10010554 screw 28 10062482 midle part of the front cover 1 29 10009550 screw 2 30 10013019 31 10059247 fender for right part of front cover 1 32 10004171 1 33...

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Page 23: ...12 10009537 washer 2 13 10010595 screw 2 14 10009291 screw 1 15 10008144 washer 1 16 10033700 position limiting plate 1 17 10009529 screw 1 18 10009546 screw 1 19 10009536 spring 1 20 10009535 grip p...

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Page 25: ...late 1 10037457 ED3 component of aspirration 1 10 10014441 screw 2 11 10038985 moving cutter 1 12 10025649 split washer 1 13 10025648 spring 1 14 10013038 split washer 1 15 10037477 pin for connecting...

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Page 27: ...ral machine 1 10058550 main shaft heavy machine 1 16 10009402 balance block 1 17 10003001 screw 4 18 10008898 main shaft retainer ring 1 19 10009780 6203 bearing 1 20 10009392 bush mounted in worm bus...

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Page 29: ...e for lower needle 1 4 10058521 thread tension nut 1 5 10003111 release proof nut 1 6 10009534 spring 1 7 10058520 thread tension bowl 1 8 10003116 thread tension dish 2 9 10009010 cloth cushion 1 10...

Page 30: ...4 4 thread 3 3 thread 5 5 thread 6 6 thread 28 29 30 31 36 28 30 32 31 36 28 33 34 31 36 28 35 34 31 36...

Page 31: ...16 10002939 screw 2 17 10009386 needle bar 1 18 20001229 the needle clamp clip 1 19 10009344 the needle clamp clip 1 20 10010888 screw 1 21 10009400 spring 1 22 10009341 lower thread tension plate 1...

Page 32: ...1 2 3 4 11 6 5 9 8 16 15 10 7 12 13 14 17 5 6 5 6 thread machine 5 6 5 6 thread machine...

Page 33: ...e guard 5 6thread machine 1 9 10010595 screw 1 10 10040242 frent thread guide 1 11 10004171 screw 1 12 10009306 needle guard barcket 1 13 10009636 rear needle guard 1 14 10009657 front needle guard 1...

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Page 35: ...bar for upper looper shaft 1 11 10009245 screw 1 12 10009240 screw 1 13 10003064 connecting bar for upper looper drive 1 14 10002939 screw 4 15 10009431 fender for connecting bar 1 16 10009626 screw 1...

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Page 37: ...bush with chain stitch looper 1 7 10009164 screw 1 8 10009399 seal ring 1 9 10003064 connecting bar for upper looper 1 10 10002939 screw 4 11 10009431 fender for connecting bar 1 12 10009626 screw 2 1...

Page 38: ...11 1 67 7 223 5 5 0 26 25 24 23 22 21 20 19 18 17 16 12 13 14 15 1 2 3 4 5 6 7 27 28 8 9 10 11...

Page 39: ...ar of feed dog 1 12 10009245 screw 1 13 10009302 swing crank 1 14 10009245 screw 1 15 10009305 swing fork 1 16 10047854 connecting bar for chain stitch looper 1 17 10009142 screw 1 18 10009192 washer...

Page 40: ...12 CAM ASSEMBLY 1 2 17 18 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 1...

Page 41: ...10610 screw 1 7 10010654 thread guide plate 1 8 10009529 screw 1 9 10009529 screw 1 10 10010614 thread guide plate 1 11 10010596 washer 1 12 10010611 thread tension stand 1 13 10010596 washer 2 14 100...

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Page 43: ...21 10002977 eccentric wheel of stitch length regulator 1 22 10012162 screw 2 23 10053036 oil seal 1 24 10009246 washer 1 25 10009248 spring 1 26 10009249 button shaft 1 27 10003248 retaining spring 1...

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Page 45: ...40 stand of differential feed dog 1 14 10009134 sliding block 1 15 10009141 stand of feed dog 1 16 10066197 feeding connecting rod 1 17 10023487 bush connecting rod 1 18 10009192 washer 1 19 10009142...

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Page 47: ...ting bar 1 9 10009109 screw 1 10 10002939 screw 2 11 10009068 upper knife holder 1 12 10009037 screw 1 13 upper knife 1 14 10009483 screw 1 15 10009075 screw 1 16 10058572 fender of spring 1 17 100143...

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Page 49: ...screw 18 10062481 hand lifter of presser foot 19 10063382 spring 20 10057459 screw 21 10009032 shaft of presser foot 22 10061300 bush of presser foot lifting 23 10023463 screw 24 10037485 spring 25 1...

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Page 51: ...per thread tension plate 1 13 10057518 fixing stand for thread take up clamp 1 14 10009074 screw 2 15 10009640 thread take up stand 1 16 10009369 small thread guide plate of upper looper 1 17 10009353...

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Page 53: ...10011471 fastening ring 2 19 10007796 hose 250 20 10026648 assembly of oil pump 1 21 10059706 assembly of oil pump 1 22 10003826 O O ring 1 23 10009469 fastening ring 1 24 10007800 hose 285 25 1001216...

Page 54: ...19 H R H R DEVICE 1 3 4 19 5 6 5 or 6 thread 5 7 8 9 9 10 10 6 18 21 20 11 11 12 13 14 15 17 16 3 4 3 4thread 22 2 5 6 5 6thread...

Page 55: ...w 2 8 10008922 felt 1 9 10003344 pin 1 10 10009826 steel ball 1 11 10011471 fastening ring 2 12 10008072 oil wick 1 13 10008971 lower silicon oil box 1 14 10008883 box cover 1 15 10002934 screw 1 16 1...

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Page 57: ...ring washer 2 5 10054136 screw 2 6 10037484 contact 1 7 10022739 washer 1 8 10001839 screw 3 9 10052112 electormagnet of the lifting 1 10 10052113 plate of the fixing 1 11 10003169 screw 2 12 10005537...

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Page 59: ...M5 jiont 4 5 10037484 jiont of air cylinder 1 6 10006115 washer 4 7 10005537 spring washer 4 8 10006118 screw 4 9 10053084 line card 1 10 10014441 screw 1 11 10001839 plate 1 12 10049555 air cylinder...

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Page 61: ...rubber cushion steel ring 4 5 10059966 rubber blanket 4 6 10059964 pallet rubber mat 4 7 10059965 brace 4 8 10059963 the tray support 2 9 10003106 screw 4 10 10002924 screw 4 11 10059962 tray 1 12 10...

Page 62: ...2 10008565 10008612 B9500 355 10008161 10009767 10009645 10008167 10009368 10008565 10009304 GAUGE PARTS LIST MODEL UPPER LOWER FRONT NEEDLE REAR NEEDLE NEEDLE NEEDLE KNIFE KNIFE HOLDER 10009611 10010...