ZOJE ZJ200, Operating Manual

Page 1: ...AUTOMhTIC OILING BEADING MACHINE miJ JJ R Jl itt OPERATION MANUAL PARTS BOOK dllil mll il IIiliRRRftlJ1ij BlE 61 ZOJE SEWING MACHINE CO LTD From the library of Superior Sewing Machine Supply LLC ...

Page 2: ...Hook Drivirig Shaft Components 20 s ff 1 Hf lf4 Presser Bar Components 22 63 f I HI3 f4 Feed Machanism Components 24 7 WUf 7HI3 f4 Lubrication Components 26 8jlfH i t tff IJ P HIH4 Oil Reservoir Knee Lifter Compcnents 28 9 fJL H4 Machine Head Accessories 30 10 HI3 Bobbin Winder Thread Stand unit Components 32 lLfJL li Jt 7HlH4 Machine Stand Table Electric Appliance Components 34 1 From the library...

Page 3: ...not put your fingers into the thread take up cover while the machine is operating 3 Be sure to turn the power switch OFF before tilting the machine head or removing the V belt 4 When an operation leaves from the machine make sure to turn off the power 5 During operator be careful not to allow your or any other person s head or heads to come close to the handwheel vbelt bobbin winder or motor or mo...

Page 4: ...brication Fig S Before starting the machine l Fill oil pan CD with sewing machine oil 7 white oil up to HIGH mark A 2 When the oillevellowers below LOW mark B refill the oil pan with the specified oil 3 When you operate the machine after lubrication you will see splashing oil through oil sight window if the lubrication is adequate 4 Note that the amount of the splashig oil is unrelated to the amou...

Page 5: ... f J f J30 et Ef9 P lifJiR Jr j IC o l After cooling the machine may be idling for three minutes operating continued properly Fig 7 2 The amount of oil confirmed paper must be inserted in the state when the machine is operating 3 0il in the oil pan is confirmed within HI and LOW 4 The amout of oil confirmed is for five seconds please use the clock with the second The proper amount of oil manual Fi...

Page 6: ...f st J t f L Q a JI JW 1 AJEx j ti Jrt Bo 3 f L GC Jrt JMA i J M If itf fg ll c 4 1iJE t fj J o 5 Z ft f L a J flcJEx ttc Jrt IDo Turn the motor power OFF before starting to attach the needle A needle of DB x 1 18 should be used 00Fig 10 Select a proper needle size according to the count of thread and type of material used l Turn the handwheel until the needle bar reaches the highest point of its ...

Page 7: ... f n8 Jt ff ijjo I IIif j ff ijj j ft flDo zJi tl o JffiJ M 1Jrt Efo mB tEilirfi m W B o R tE W Ri J ffl R at J JTJlt171J iJ o 2 Regulating take up spring In general the tension of take up spring is 20g and the range of swinging is 7 lOmm When sewing special light material narrow needle gauge the tension should be reduced and the range should be broadened Vive versa for special heavey material Whe...

Page 8: ...sure should be increased Just turn the screw on top of the machine head Fig7 heary Vice versa when sewing light material Fig7 light Presser pressure shoule be properly regulated so that it can feed material without a hitch w m Jftil w E o frti WJ 1 a f f kfft fi 2 8 Mt JlfriJ le tJ JJO c tEatm Ji Uf l i i tJ Y o 4 Regulating thread hook In order to make the stiches move beautifully the position of...

Page 9: ...edle should be installed upward to the upper limit contacted with the face of the needle lever hole stra ght one first then hook one 2 The long slot of the needle should be left faced When installed slightly twist the screw with ascrew driver if there appear drop stitches maybe there is something wrong with the direction of the solt on maybe the two needles are not in a same rentical plane Ifthrea...

Page 10: ...s DB x 116 20 151S 16 21 needle thread number materials forsewing number cotton thread silk thread 16 It s best to 60 80 2 coanse cloth _ khaki use the products cloth _ thin woolen cloth 18 made by No 2 40 60 3 thin flannelette thick shanghai Thread flannelette _ thin canvas 20 Factory 32 40 3 overcoat woollen cloth Warning It is better for needles to select both thinner and stronger thread to mak...

Page 11: ... tr t i l ft Ej ft r f J1Ct JrfnJ ff 1 fffilJ f j q Jr at gc IJ trzfBJNE ff ffJ f J1i ilP JLfnJJ 1 5 l s fl ff r fl zfBJ ff ie 3 4 CV P tlfie 1PJtjf 1 ff Irfll B ff tl trtr m H tt t tnJti ti tc IJtt IWi4 5 0 1I IPJ Gfa JEE 0 20 j Wi 1I M 1l 3HiJJU gc Jl t ic fi flfPJt fi Q iff fl5l 5 11 1 M Jt y jl 0 12t 1JJ 3f li Jff itf r r fif 0 a tfa J ltlf iii U Jlf J 1i1Jl W 3f Bjjlg 0 5 l o 13 CD xt rrJL i ...

Page 12: ...ook needles are incorrect 6 Something wrong with the attched needle plate Something wrong with bith the honizoual and bend needles 9 1 Regulate the position of the needle lever again 2 Change a new needle 3 Select the correct tybe of the needle 4 Adjust the two needles in a same vertical plane 5 Move the hook needle towards left and right direction 6 Make adjustment of the screw in the attached ne...

Page 13: ...turn corner is too thick 4 The needle thrns when it isn t in its highest position 5 The cloth is too hard 15 l Change the needle 2 Pay attention to the alignment with the upper and lower edge of cloth 3 Lower the speed 4 Don t make the needle turn until it is in its highest 5 Move the belt wheel wi h hand l m MtPl E ic14 Easy worn attachments 0 0 T if Lower bend needle T m if Lower honizoual needl...

Page 14: ...i ight deviation wrong pm screw Eiii right m mx n m Warning Don t revolve the pin screw with big screw wrong driven in order not to make it broken 11 bend needle straight needle screw for regulating lower jumper thread hook needle r 1ir il figure of position of bend needle in lower thread 13 From the library of Superior Sewing Machine Supply LLC ...

Page 15: ... Model For Medium Heavy Materials 14 From the library of Superior Sewing Machine Supply LLC ...

Page 16: ...46 15 From the library of Superior Sewing Machine Supply LLC ...

Page 17: ...ubassembly 1 iij Thread tension nut 1 i ifji9J f Thread disc rotation stopper 1 Thread tension spring 1 tk fti Thread release disc 1 J Thread tension disc 2 Tension sorew I Take up spring 1 fi J i iif lJ Thread tension post socket Set screw I tk Tension release pin I m_ tf Oil packing subassembly 1 if Oil packing cover 1 oil wick 1 W 11 Screw jl fHF a Thread take up lever cover I fi tftp Thread ta...

Page 18: ...34 17 From the library of Superior Sewing Machine Supply LLC ...

Page 19: ... link 1 _t Hand wheel 1 _t fi Screw hand wheel 2 t lrrlfiit Sealing ring 1 t Fo g_llftj Mainshaftrearbushingsubassmbly 1 lli4 J6 ffi Cloth feeding cam 1 JZ 1tf6 Screw 2 fJZ_t1f Indented fork 1 fit3 f jf 1m Collarfeed driving connecting rod 1 _t fm Snap ring screw 1 _t Main shaft thrust collar 1 _t f Main shaft middle bushing 1 fi AA Jiff Screw 1 fi AA ffil j Thread take up leverlink pin l fi AA ff...

Page 20: ...1 3 2 5 9 I From the library of Superior Sewing Machine Supply LLC ...

Page 21: ...r for 1 adjusting pitch 10 01 03 10 ft 20 x4 rubber plug 11 01 03 11 trREifo11J ff feed regulator screw 1 12 01 03 12 tl REifo113 JO Im o ring 13 01 04 13 REtj feed dial 14 01 03 1 4 trRHj tr screw 15 01 03 15 R Ji ft stitch dial rubber 1 16 01 03 16 lf Jif i stopper pin 1 17 01 03 17 lf i5biiH stopper pin spring 18 01 03 18 fiiJ ffm illl feed reverse shaft short 19 01 03 19 fftl tt ffm illlo rubb...

Page 22: ...i_ 7 I t 4 1 _ I L 23 J 24 2 J ytl 33 30 27 r _ _ I t 4 I 1 I I I l I 35 I 1 I I o I I 4 I t I 81 I l_ 1 r _j J 6 36 1 17 0 1 9 21 19 r o 42CcP o 0 t 47 44 45 21 3 9 38 49 50 From the library of Superior Sewing Machine Supply LLC ...

Page 23: ... Upright shaft I F i f fl Bevel pinion 1 _t F Fo _mt r Screw 2 F J Hook driving shaft rear bushing I F Fo JS m t r Screw 2 F Fo JS m Hook driving shaftthrust coller F Hook driving shaft 1 F fu HtJ Hook driving shaft front hushing subassembly 1 F fu t f Set screw 1 F au JSIII t r Screw 2 F fu JSII Hook driving shaftfront thrust collar I F 7111 Oil wick I F l ll 7111 t f Hook driving shaftfront scre...

Page 24: ...5 From the library of Superior Sewing Machine Supply LLC ...

Page 25: ...l Screw 1 t lH lj it Spring 1 tk mlm Washer 1 ffi ttJJ I toc F trmlm Washer 1 fitff j p f OC Screw 1 tk f 3fl lt il l Snapring 1 tk Pin 1 m ttJJ I til 14 Hinged presser foot subassembly 1 m ttJJ I Screw 1 ff j f Presser bar 1 ffff i Presser bar bushing 1 ff j f Presser bar guide braket 1 ff j p ff 411J Lifting hook 1 3f 1 t i1 1 Spring 6 ffiffJJ I ti ff IH4 Connecting rod subassembly 1 fit ttJJ I ...

Page 26: ...20 25 From the library of Superior Sewing Machine Supply LLC ...

Page 27: ...d lifting shaft crank 1 X 1it3 f lj JW tJ Clamp screw 1 if J 3 f llll tJ Feed dog screw 2 m_ t Feed bar body subassembly 1 i l 3 f Feed dog 1 if 1 41lf 1it3 f41lf ff l fil Shap ring 2 if J 41lf 1it3 f41lf41lf Feed rocker shaft ardfeed driving shaft bushing 2 if 1 1it ffi f lll Thrnst collar 2 mlli llll t f Screw 4 ffl 3 f41lf Feed driving shaft l 41lf Feed rocker shaft 1 3 f W J Feed rocker 1 3 f ...

Page 28: ... I l j 27 From the library of Superior Sewing Machine Supply LLC ...

Page 29: ...on tl Amt Req nb Cif Oil sight window 1 _t nb lf Main shaft oil tube 1 liJ l lf Oil return tube holder 1 lil3 3ttt Oil pump installing base 1 liB m lj Lubrication oil pump subassembly 1 liB Oil pump screen 1 liB f W Oil pump body bushing I liB Ilf Oilpumpimpeller I liB f Lubrication oil pump 1 riiitt Oilreturnpumppluger liJ li lif11 Oiladjustingscrew l 1 1 1 Spring nll llf fli Oil pump impeller co...

Page 30: ... 23 GB1235 20 24 GBI235 21 25 GBI235 22 M Oil reservoir l M fil ffi JfpJ iiHf Knee press lifter rod 1 ifc Rubber cushion 4 llf t t ll Gasket 1 M ft O ll M fi Screw I O lif Ml i 15x2 4 0 ring 1 Screw 2 iij Nut 2 1it ffi IJ l SUfi lpf fi Screw 1 ill Spring 1 MH f ffi IJ l f lll Knee press lifter rod snap ring 1 il f t ffi IJ l Knee press shaft I 1iJ ffi IJ l i l li Rubber joint 1 i l ffli n Screw 2 ...

Page 31: ... 6 7 Jt Description Amt Req fJ1 kitf J ffil 4 Machine hinge plate asm 2 tiL kitf J Machine hinge plate 2 fJ1 kitf J B Nail 4 tiL Needle l i Screwdriver large 1 ztJJ I j l Screw driver medium 1 f 7 1 J Screw driver small 3 fJ1 k SZ tl Machinerestpin 1 illl ffiH4 Oil reservoil asm 1 9 8 30 From the library of Superior Sewing Machine Supply LLC ...

Page 32: ...1 6 11J 7 13 15 8 31 From the library of Superior Sewing Machine Supply LLC ...

Page 33: ...13 OL10 32 229 31000 14 01 10 33 229 30804 15 OLI0 35 229 31208 16 I Description Amt Req mW Thread hanger 2 111 Column cap 1 _t Spoolrestrod upper 1 tltW P lli t f iM5 x30 Screw 2 tlt A 1i lli t f i II M5 Washer 4 ftfi 3 1 Column pipe connector 1 tfi 3J M5x 15 Screw 2 l ftfi 3J 11 l M5 Nut 4 r Spoolrestrodlower 1 r Washer 2 r tfi 11 1 Nut 1 ffiJE L Spool vibration stopper 2 jffl Spoolpin 2 f if II...

Page 34: ...35 36 33 ____18 19 20 __13 ___12 11 From the library of Superior Sewing Machine Supply LLC ...

Page 35: ... Washer I f ljl 1tmll Springwasher 2 f i l Nut 2 f Threadle 1 f f Iiff Threadle pitman I f f Iiff ScreW 2 t triffmll Washer 2 f f Iiff i l Nut 2 r Pl ff Pitman rod lower 1 t Pl ff 1 itman rod upper 1 1 i riff Joint 1 Pl iff jq Joint screw 1 Pl iff Jlmi l Joint nut 1 t Pl iff Jf 1 1 m Pitman rod split pin upper 1 f 4J Table wood screw 4 f 4Jm J Table wood screw washer 4 J1 tl Table washer 4 fl1Ji t...

Page 36: ...From the library of Superior Sewing Machine Supply LLC ...