ZOJE ZJ5600N, Instruction Manual

Page 1: ...IGH SPEED LOCKSTITCH SEWING MACHINE if miJt a JJ ill BJJ INSTRUCTION MANUAL PARTS BOOK Ill IllIIfil IIiliRR2fflJijDR 61 ZOJE SEWING MACHINE CO L TO From the library of Superior Sewing Machine Supply LLC ...

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Page 4: ... 3 00 8 i 4 t rr fi E s ifiliJ p 4 tfj 5 11 f Eg s ti i ij 0 5 ffJ q1 t f 6 JJtP fJs ti ijj p 6 t4f fl 8 t Uijj TJ o o 6 7 1 JZS IJ J IJ rSJ Jx 0 ll9 tJl ft 1ifff 8 l 7 n ffiJJtP ocs JiJi U p _ 8 fJEgxtffJ _m s iPUlt 8 t wafQ ws t 9 1 8 ti 9 JL F tt 1 10 iii From the library of Superior Sewing Machine Supply LLC ...

Page 5: ...r o B A I nail 1 nailM t r at 111m1ft0 2 imf fJLih mCD 1 irllll I JAjft 1 1 F Jll Wj iffiil Q 1 nbil B itl fflfJL t 1 lll J iOCJ ifbtl 001 002 3 fJL t7JCDfmA tit fLI J l gfJL i f J t W 1flf 1 fJL U naillmftjfjf8 J o 3 4 I J na J ag Em mrg o 1 From the library of Superior Sewing Machine Supply LLC ...

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Page 7: ... J A IExtt J1J P B o 4 t JlttWJiu 7I 1mA rrfffL ff o s xftt fro 6 95 f_t JL B J Kift C lExtt c7IIrDDo i 1fi f4 1 FiiE1Jltf lgDP X 5 16 23 l 411 Ff f EtJlrr 9DPX5 16 18 fif 4 i fJ J 4tl F iltJltt 9DBX1 9 18 o A 1 111 3 L tt JL At Tr Jo 2 r_t A li B 1JrtJtlllio J imu ii fL B 5zt l t Bo From the library of Superior Sewing Machine Supply LLC ...

Page 8: ...2 I13 4 1 i 41F iJEfHCDttiti 1f PJ t JJ 1JJE JTMi x1fitJL 1 8 J 8Ao 2 m ft ffim o 3 ffi Koc 1Efitl i t JJ v 1rrtiJ ffT skJ 1UJs t Li J f4N iff E fllo From the library of Superior Sewing Machine Supply LLC ...

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Page 12: ...at rr rnr13 ffil1tPffi 00lEP 5 5 o 2 iJJ P fr t iTCDo 1 1ffuJI t 4Bt tl iiJCD Jt6 7JrtJ Af_ i jf jc o 2 Ji1tU i 4Bt B DI fttl ft 00 j tl1JrPJ Bf i J t IJ ME o 3 tl itJ D_t tl 3t iT L i Bt1J1 Ff fJLAo From the library of Superior Sewing Machine Supply LLC ...

Page 13: ... t fT 30kgfcm t aT g 25kgfcm Pf riDt H f i tLi i Lf i E x 0 6 _t_t WJ ie f 1 o 7 if_t f6 1Jf E J tf_t_ J ie B J f J i ftl_tJ tr iC Bt 1Pf E J0 5 1mm tJtffl t fT m m ID o 8 t fTfPf11 t t3 H m tE fLAfPBl o 1 ffl n ti Bt8 f ilffil3 P tsJ J lJ f 10 o 2 ffl n mi t fTCDPJ ifflJ Pffi ljtPt ff _ _E J3 o 3 ffijj p ff 11Li iiO Bt 7f fi t f lf Jiit8 rrff J fitffit 3ffiJ tl1 1 1i to 9 From the library of Supe...

Page 14: ... il 13mm il tfltt DBXl 9 18 I DPX5 16 18 1fJ f tnb 1o a m AJlr J 370W i L f4 JJBtfm t ll tP lftif z f47f f Fm B iml o 2 ff IJ P1Ji 83Jjipm r ru 51JORo fi m m l fr ilffl i ta I J I ii F trrrmmJ2Z S o 10 1 4 3000 tti J 8mm 8mm il k 13mm DPXS 20 23 From the library of Superior Sewing Machine Supply LLC ...

Page 15: ...ollowing turn off the power switch of disconnect the power plug of the machine from the receptacle 7 1 For threading needle s and replacing bobbin 7 2 For replacing part s of needle presser foot throat plate feed dog cloth guide etc 7 3 For repair work 7 4 When leaving the working place of when the working place is unattended 8 If you should allow oil grease etG used with the machine and devices t...

Page 16: ... grounded receptacle 16 The machine is only allowed to be used for the purpose intended Other used are not allowed 17 Remodel or modify the machine in accordance with the safety rules standards while taking all the effective safety measures We assumes no responsibility for damage caused by remodeling or modification of the machine 18 Warning hints are marked with the two shown symbols Danger of in...

Page 17: ...y to hands be sure to keep your hands away from the vicinity of the hook during operation In addition be sure to turn OFF the power to the machine when replacing the bobbin 6 To avoid possible personal injuries be careful not to allow your fingers in the machine when tiling raising the machine head 7 To avoid possible accidents because of abrupt start of the machine turn OFF the power to the machi...

Page 18: ... 9 8 THREAD THENSION 20 9 THREAD TAKE UP SPRING 20 10 HAND LIFTER 21 11 PRESSER FOOT PRESSURE 21 12 ADJUSTING THE FEED TIMING 21 13 HEIGHT OF THE FEED DOG 22 14 NEEDLE TO HOOK RELATIONSHIP 22 15 ADJUSTING THE HEIGHT OF THE PRESSER FOOT 23 16 ADJUSTING THE THREAD TAKE UP STROKE 23 17 INSTALLING THE BELT COVER AND THE BOBBIN WINDER 23 18 ADJUSTING THE HEIGHT OF THE KNEE LIFTER 24 19 SPECIFICATIONS 2...

Page 19: ...hould run it in the normal speed or lower speed Fixing of the machine Fig 1 Fig 3 B A Fig 2 Fig 4 1 fixing oil tray 1 oil tray should be put at the four corners of the slot in table plate 2 Fix two arm cushion 1 to the A side of oil tray facing the operator Fix the two stand bases 2 to the B side of oil tray 3 hinge side then fix the oil tray 3 picture1 picture2 3 Plug the hinge 1 into hole of bed...

Page 20: ...s p m for about 10 minuter for the purpose of break in WARNING A Turn OFF tne power before starting the work so as to prevent accidents caused by abrupt start to the sewing machine 2 Adjusting the amount of oil supplied to the face plate parts 1 Adjust the amount of oil supplied to the thread take up and needle bar crank by turning adjust pin CD 2 The minimum amount of oil is reac ed when marker d...

Page 21: ...wing the appropriate amount of oil Splashes of from the hook Iapprox 2mm Appropriate amount of oil srnall Splashes of oil from the hook I 1 JI pprox Smm 1 The amount of oil shown is the samples on the left should be finely adjusted in accordance with sewing processec Be careful not to excessiveiy increase decrease the amount of oil in the hook lf the amount of oil is too small the hook will be sei...

Page 22: ...ly into the hole in the needle bar in the dirction of the arrow until the end of hole is reached 4 Securely tighten screw 5 Check that long groove C of tHe needle is facing exactly to the left in direction D 1 Notes The standard needle for leather is 08 5 16 23 Another standard needle for heavy material 5 is DB 5 16 18 the standard needle for light material is 08 1 9 18 is SETTING THE BOBBIN INTO ...

Page 23: ...CH LENGTH FIG 13 Fig 13 1 Turn stitch length dial CD in the direction of the arrow and align the desired number to marker dot A on the machine arm 2 The dial calibration is in millimeters 3 When you want to decrease the stitch length turn stitch length dial CD while pressing feed lever in the direction of the arrow 19 From the library of Superior Sewing Machine Supply LLC ...

Page 24: ...5 I I CD 3 Changing the pressure of thead take up spring CD 1 Loosen set screw and remove thread tension CD 2 Loosen set screw 3 As you turn tension post clockwise in direction A the pressure will be increased 1 The width of take up spring is 8 1 Omm if the 1 4 As you turn the post counterc ockwise in sewing material is thin material short needle 11 b direction B the pressure WI e decreased width ...

Page 25: ...esser spring regulator is 33 to 36mm 5 kg WARNING A Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start to the sewing machine 1 12 ADJUSTING THE FEED TIMING Fig 1S I 1 Loosen screws_ and in feed eccentric cam CD Move the feed eccentric cam in the Standard feed timing _ J Needle Needle plate Advanced feed timing 222ai 4 I222Z or Fig 18 direction of the arro...

Page 26: ...ar out a Feed dog b Needle plate 3 The feed dog for leather heavy material must be adjusted 1 15 1 25mm higher than needle plate The feed dog for mid heavy material must be 0 8 0 9 mm higher than needle plate while sew thin material the suitable height is 0 7 0 Bmm b While using DA needle align mark lfhe C with the bottom end of needle bar lower bushing 3 then tighten set screw 1 3 Locate the hook...

Page 27: ...thread guide CD to the right in direction B to decrease the length of thread pulled out by the thread take up 3 Normally thread guide CD is positioned in a way that marker line C is aligned with the center of the screw 117 INSTALLING THE BELT COVER AND THE BOBBIN WINDER Fig 23 24 25 47 Fig 23 1 1nstallation procedure 1 Drill four guiding holes A B C and D for wooden screws in the table 2 Install b...

Page 28: ... Warnings 1 For safty s needs belt cover should be installed 2 The left and right parts of the bobbin winder should be parall to the plate belt holes l1s ADJUSTING THE HEIGHT OF THE KNEE LIFTER Fig 26 27 Fig 26 WARNING A Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine r 1 The standard height of the presser foot lifted using the kn...

Page 29: ...ite il No 1 0 l Motor power 370W 1 While Sewing Light materials the machine need to change the presser foot needle bar and feed dog and do some adjustment 2 Machine with R added is using roller presser foot To order or for further information please contact Please do not hesitate to contact our distributors or agents in your areas for further information when necessary The description covered in t...

Page 30: ... a new revised endition in December 2001 The machine with R added is using roller presser foot Please confirm the relative applications Ref No partno When buying the parts 26 From the library of Superior Sewing Machine Supply LLC ...

Page 31: ...omponents 33 4 lliH P tftlftf Presser Foot Components 36 5 4 g EHtf Feed Mechanism Components 38 6 7fiJ ft ffiftf Oil Lubrication Components 41 7 j Q1l tffiftf Oil Reser Voir Components 43 8 Ji ffl i1 ftlf f Belt Cover Bobbin Winder Thread Stand Components 45 9 R7 lliH P tfJf Jftf Modei R Presser Rollar Special Accessory 48 10 B1tf4 Accessories 50 27 From the library of Superior Sewing Machine Sup...

Page 32: ...1 fJtft t D f f Machine frame miscellaneous cover components 4 37 I I I las l39 I I j I I 40 I L _________ _j 8 41 28 11 I From the library of Superior Sewing Machine Supply LLC ...

Page 33: ...28 L 6 Screw 3 16 X28 L 6 1 17 GR603 8 f J fXT iJ Ann thread guide Right 1 18 GS313 8 t f J I fJSMll 64 X40 L 6 Screw 11 64 X40 L 6 1 19 liS gli14 Thread tension ASM 1 20 GL167 8 t BJ Tension nut 1 fl Iji J Ji Tension Disc stopper 21 GR609 8 1 22 GW184 8 tit Tension spring 1 GW202 8 tx ii Tension spring 1 i t 23 GR608 8 f tltt Tension Disc holder 1 24 GR607 8 tit Tension Disc 2 25 GS314 8 xtlt iT ...

Page 34: ...L l 9 2 41 GS299 8 f t Ji tt Bed screw STUD 4 42 GR724 8 fJit M Jl Ruler plate 1 43 GS373 8 fj f Jl fJ Ruler plate screw 2 44 GQ195 8 Model plate 1 GQ228 8 ru Model plate 1 GQ218 8 ru Model plate 1 45 GX196 8 PfT Pole 2 46 GK153 5 ff JJt l Thread take up lever cover 1 GK162 8 E tf JJt a Thread take up lever cover 1 47 GQ196 8 1 i Ir Safety indicating plate 1 48 GR1428 8 Oru Ill Rubber ring 1 30 Fr...

Page 35: ...2 3 tdl ff i D f l Main shaft thread take up lever components 18 17 6 13 14 27 31 From the library of Superior Sewing Machine Supply LLC ...

Page 36: ...167 8 tlE Iitltp j f flt fTli40X40 L 6 Screw l 40X40 L 6 2 J EfJr t aro IJ Rubber ring 13 GR592 8 1 14 GS371 8 ft fflitltfl J5Ef fl t fT9 32X28 L Screw 9 32X28 L 1 15 GT156 8 i f4fffi H Feed drive eccentric cam 1 GT159 8 i f4fffiJH Feed drive eccentric cam 1 16 GS332 8 f4f ltT114X40 L 11 Screw 114X40 L ll 2 17 G0256 8 t Main shaft rear bushing 1 18 GR588 8 t fr li Bi t Oil seal 1 19 GR650 8 tf 5f ...

Page 37: ...3 itff WJ 1i m JI dl5tftl f l Needle bar upright shaft hook driving shaft components 2 30 23 18 L1s 12 13 14 15 13 ift 16 13 28 33 17 19 21 22 36 From the library of Superior Sewing Machine Supply LLC ...

Page 38: ...GC157 8 Ltm fu Gear of main shaft big 1 13 as319 8 l iT114X40L 8 Screw 1 4X40L 8 8 14 GC156 8 1 rf _l_ J Gear of upright shaft small 1 15 GC155 8 Q rf T t Gear of upright shaft big 1 16 GC154 8 T W w J Gear of hook driving shaft small 1 17 GZ234 8 Q 83 Upright shaft 1 GZ255 8 Y 83 Upright shaft 1 18 GN139 8 t Bobbin 1 GN566 8 t JL Bobbin 1 19 G0272 8 81 8 Upper bushing 1 20 GS403 8 81 1I fi3 16X28...

Page 39: ...N QTY medium heavy leather No materials materials materials 32 GR233 8 r 13 Hook driving shaft 1 GR252 8 rttffi Hook driving shaft 1 33 GN138 8 t Bobbin case 1 Bobbin case 1 34 GR633 8 r nE Oil wick 1 35 GS329 8 r H rffi YT Screw 1 36 GS402 8 r ffBJ fffi fJ3116X28L l2 Screw 3116X28L 12 1 I I I I I I I I 35 From the library of Superior Sewing Machine Supply LLC ...

Page 40: ...4 ffMJft D f4 Presser foot components 19 36 I From the library of Superior Sewing Machine Supply LLC ...

Page 41: ...8 ttlfffjij Tff iff Connecting rod vertical 1 16 rGR628 8 tt ffnt JtLiff Lifting level connecting rod 1 17 GR625 8 t ttf 7fQ II Snap ring 2 18 GW189 8 f TY l fil j Tension release r turn spring 1 19 GW185 8 f t ffifT5 if Tension release pin spring 1 20 GX201 8 if t fT Tension release supporting pin 1 21 GR627 8 f T9i fJi Tension release plate 1 22 GR324 8 t tXJ9it 9 lttf Tension release shaft 1 23...

Page 42: ...5 tst tD f 1 Feed mechanism components 20 3 10 18 11 14 12 21 65 13 17 15 38 33 37 40 63 JA47 55 53 58 61 38 From the library of Superior Sewing Machine Supply LLC ...

Page 43: ...GR653 8 i f4iNil fiO I Rubber ring 1 15 GW192 8 ffiJJ f4f1i Spring 1 GW204 8 ffu i 4tLi Spring 1 16 GR625 8 U i 4 tft1llll Snap ring 1 17 GH344 iu i 4 HtP Jtfi frt Reverse feed arm ASM 1 GH357 f U 4Bil fp j f4 Reverse feed arm ASM 1 18 GS346 8 ffiJJ 4 Htil J it fJ Screw 1 GS407 8 UJ fi HH fpq it fi Screw 1 19 GR625 8 uJ f fff _ lll Snap ring 1 20 GS311 8 Jifff fJ9 64X40L 6 Screw9 64X40L 6 2 21 GX2...

Page 44: ...W l fT Screw 3116 X28L 7 1 48 08336 8 5f i l fT11164X40L 7 Screw 3 16 X28L 7 1 49 OR634 t t7f 1ilmfflts Retaining ring 1 50 OR807 8 3f Feed bar driving crank 1 51 OS142 7f l fJ3 16X28L 14 Screw 3 16 X28L 14 1 52 OR658 11t Washer 1 53 OH216 8 fEi f X BiJtp j Lifting fork I 54 08340 8 1 13fJZJf ff1Jtp j fTll 64X40L 10 5 Screw ll 64 X40L 10 5 1 55 00273 8 t 7f ffi Wj ffi Feed rocker shaft bushing 1 5...

Page 45: ...6 fi7n ft Jl 4 Oil lubrication components 41 From the library of Superior Sewing Machine Supply LLC ...

Page 46: ...nfEt_ f iiD1 fffif Tube holder lower 1 I 13 GS353 8 tt P lfT15 64X40L 9 5 Screw15 64X40L 9 5 1 14 GW195 8 nJEt iffitiJ fpjf Spring 1 15 GS352 8 nJEt ntl iJ l P J lfT Oil adjusting screw 1 16 GR659 19 8 riB f Sf t Oil pump ASM 1 I I 17 GR660 8 ifi 1 1 f Oil pump installing base 1 18 GS348 8 iiB 1 t lfTM3X8 Screw M3X8 3 19 GR662 8 83 f Oil pump 1 20 GR663 8 1ffi t Oil pump impeller 1 21 GS349 8 im t...

Page 47: ...7 dl tl7ti D tf Oil reservoir components 24 2 5 r 26 43 I I I I I I I I I I 121 ______ __j From the library of Superior Sewing Machine Supply LLC ...

Page 48: ...689 8 t JJ jtiJt W iff P Bracket 1 12 GS358 8 f t Aff Ti l tJ9 32X20L 20 Screw9 32X20L 20 1 13 GL170 8 rPJ ffBtp j fil JliJT J fiJ l5 64X28 Nut 15 64X28 2 14 GS357 8 XXrPJ a tr J fJ ltt tTl5 64X28L 30 Screwl5 64X28L 30 2 15 S356 8 XX rl fttlt l tJ Screw 1 16 GZ238 8 fbff i l P fiHf 1 1fflll Knee pressing shaft 1 17 GR690 6 8 t W ifffifSf f Knee pressing plate ASM 1 18 GR693 8 t lW if J m Knee pres...

Page 49: ...8 iff J2 H J l 5tt D f l Belt cover bobbin winder thread stand components 7 3 1 ___1 10 l 4 1 i I I I vv I I I r j 11 L _j j 7 48 6 49 12 45 From the library of Superior Sewing Machine Supply LLC ...

Page 50: ...1164X40L 5 Screw11164X40L 5 1 I I lMcJJ k 18 iGR709 8 Presser plate 1 I 19 GR708 8 t5tt muih Rubber brake 1 I tJt jEt i 20 G V198 8 Positioning finger I 1 21 IGS364 8 jtf j tf fil fT118X44 L l2 Screw118X44 L 12 I 1 I t F3E teT I 22 iGS366 8 Screw 1 JGS363 8 itt e l T Screw 1 c 5 24 iGR819 8 1Mih IQ rT Washer 1 5 i zrxliif f4 Bobbin winder ASM 1 26 GP148 8 fJtrxle Bobbin wheel 1 7 r c I GZ239 8 t f...

Page 51: ...ium heavy leather No materials materials materials 43 GR72l 8 a jif m Spool retainer 2 44 GR722 8 iff t iiJ 1iHil Nut washer 2 45 GR723 8 t Bt5 jimli Spring washer 1 46 GL173 8 iff 1111 Pl Bt Nut 2 47 GS401 8 iff PlfT Screw 2 48 GL134 8 ii iffti lll Bt Nut 2 49 GR750 8 m Spool retainer 2 47 From the library of Superior Sewing Machine Supply LLC ...

Page 52: ...9 RmtsffiMJ JDftf Special parts for model R with roller presser foot r 1 3 19 5 18 _L 6 I 16 11 15 0 9 I 13 10 I 7 20 8 I 12 48 From the library of Superior Sewing Machine Supply LLC ...

Page 53: ... GR822 8 t ffJl Pli Roller presser seat 1 7 GR823 8 ffW pt Roller presser handle 1 I 8 GP155 8 i Roller 1 9 G0292 8 H W Roller bushing 1 10 GR824 8 f Steel ball 48 I 11 GS409 8 H IDihml t 1fT Screw 1 12 GS410 8 ffi ID IEt lfi Screw 1 13 GR825 8 5i iiif Spring seat 1 14 GZ256 8 5 i f ffi Spring shaft 1 I 15 GW207 8 5i iiif Spring 1 16 GR826 8 5 iif Spring washer 1 17 GX225 8 5 if f Pin 1 18 GS411 8...

Page 54: ...10 ftf l A T ccessories 5 6 7 12 8 10 50 From the library of Superior Sewing Machine Supply LLC ...

Page 55: ... connecting hook socket 2 3 GBX142 8 tJL k teT Head connecting hook nail 4 4 GV132 8 fJlft Needles 1 bag I 5 GR700 8 t k 7J Screw driver L 1 I 6 GR701 8 t 7J Screw driver M 1 7 GR702 8 lt 71 J Screw driver S 1 8 GN139 8 t 1 L Bobbin 3 9 GF101 8 fJL k Head cover 1 10 GBR211 8 tJL k itt Head pole 1 11 GR703 3 8 ffif ff flf Oil bottle with Oil I 1 12 nl i Oil reservoir magnet I 1 51 From the library ...

Page 56: ...Ollll OlJI I JilliRftiftltai eE61 ZOJE SEWING MAC tiNE CO CTD From the library of Superior Sewing Machine Supply LLC ...