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18

AIRFLOW

AIRFLOW

RETURN

BAROMETRIC 

BYPASS

HORIZONTAL APPLICATION

SHEET METAL

PIPE

SUPPLY

PLENUM

A/C UNIT

OR

FURNACE

A/C UNIT

OR

FURNACE

RETURN

AIR 

PLATFORM

BAROMETRIC

BYPASS

 

RETURN AIR GRILLE

AIRFLOW

SUPPLY

PLENUM

VERTICAL APPLICATION

ROOFTOP INSTALLATION

  

Down Discharge Application

A/C UNIT

OR

FURNACE

BAROMETRIC 

BYPASS

AIRFLOW

SHEET METAL

PIPE

RETURN

PLENUM

SUPPLY

PLENUM

ROOF LINE

OPEN RETURN PLENUM BYPASS APPLICATION

RETURN AIR 

GRILLE

AIR CONDITIONING

UNIT 

SUPPLY 

DUCT

BYPASS DAMPER

To prevent bypass air from

flowing out the 

return grill,

use a short open ended

return air plenum to

connect the bypass

damper to the unit.

BYPASS DAMPERS- BAROMETRIC

INSTALLATION

The  round  barometric  bypass  damper  can  be  installed  in  any 

position. This damper is factory set for horizontal installation and 

can  be 

field modified for vertical installation.  Do not run speed 

screws into damper housing.  Screws  may  interfere  with  damper 

travel. Make sure counterweight is not obstructed in any way.

     a) Install the bypass damper between the supply and return

            plenums of the unit. It must be the 

first

 tap off the supply plenum.

     b) Be sure the air 

flows

 through the damper in the proper direc-

             tion as indicated by the arrow on the damper. 

Airflow

 is

           always from supply to return plenum. Be certain the

          damper shaft is horizontal.

     c)  Loosen counter weight with allen wrench.

     d) Loosen lever arm from damper shaft and allow to hang

           straight down.

     e) Fully close damper by grabbing damper shaft on side

           attached to lever arm and turning clockwise until it stops.

      f) While holding the damper fully closed, rotate the lever arm

           a little to the right (facing the damper) and then screw in

           to tighten to the damper shaft.  Then tighten lock nut.

     g) Be sure the damper is being held closed by the counter

           weight. Proceed to setup.

BAROMETRIC BYPASS SETUP

    a) Turn off all thermostats.

    b) Turn on Controller and set fan switch to “ON” position.

           Allow fan to run for 5 minutes to equalize pressure.Then

           make sure all dampers are open by checking for air 

flow

            out of each damper.

    c) By moving counter weight up or down the lever arm,

           adjust it so the damper just wants to start opening.

 

    d) If the damper cannot be held closed with the counter

           weight all the way to the bottom of the lever arm, then

           hold the damper shaft, loosen the lever arm from the

           damper shaft, and rotate the lever arm farther to the

           right and retighten.  Repeat Step C.
    e) The barometric bypass damper is now calibrated.

BAROMETRIC BYPASS STARTUP TEST

   a) Have at least half of the zones call for either heating or

          cooling.

   b) Check to be sure the calling zone dampers are open,

         (air i

s flowing).

   c) Verify the bypass damper is open.  Note, the damper

         may not fully open.
   d) If the open zones are not noisy, the bypass damper is

          set.

Summary of Contents for DigiTract 4

Page 1: ...DigiTract 4 Two Stage Heat Cool Comfort Control System Installation Guide Part DT4UMAN Zoning Systems That s all we do Rev July 2018...

Page 2: ...il Fuel Application 11 CAPACITY CONTROLLERS Gas Electric 11 Heat Pump 11 Capacity Control and Staging 11 ZONE DAMPERS Round 13 14 Rectangular 15 16 Installation Notes 17 BYPASS DAMPERS Barometric 17 1...

Page 3: ...le the HVAC system off if the leaving air gets too hot in heat mode or too cold in cool mode For heat pumps this input is also used to control the auxiliary heat See Capacity Controller section on pag...

Page 4: ...ade TREC W x H up to 5 SP Medium Pressure Dampers Round STMPD size up to 1 75 SP Rectangular STMRTD W x H up to 1 SP Heavy Duty Rectangular STCD W x H up to 1 75 SP BYPASS DAMPERS DAMPER TRANSFORMER 5...

Page 5: ...nsor in the supply air stream as far from the coil heat exchanger as possible before the bypass takeoff Do not locate the LAT downstream of the bypass takeoff Connect W2 and Y2 of the DT4U output to u...

Page 6: ...bypass takeoff Connect W2 from the controller to the units electric heat stage terminal designation Thermostats Heat Pump thermostats 1C 2H Note Some combination thermostats do not have an E terminal...

Page 7: ...ring one to three TR TREC series dampers to a zone Method 2 When wiring more than Three TR TREC series dampers to a zone use a 24v AC SPNO relay Field Supplied Method 3 When using a ST series damper t...

Page 8: ...er energizes the compressor s and indoor blower This is indicated by the corresponding Y and G LEDs illumi nating Dampers for the zones not calling for cool are powered closed and the dampers for the...

Page 9: ...only the zone dampers 1 1 Zone damper 1 When energized power zone damper 1 closed 2 2 Zone damper 2 When energized power zone damper 2 closed 3 3 Zone damper 3 When energized power zone damper 3 clos...

Page 10: ...ops out to the purge cycle the HVAC outputs are terminated and the initial zone damper remains open for a 4 minute delay with the other dampers closing The HVAC system fan control allows the blower to...

Page 11: ...r terminals This transfor mer powers only the zone dampers 1 1 Zone damper 1 When energized power zone damper 1 closed 2 2 Zone damper 2 When energized power zone damper 2 closed 3 3 Zone damper 3 Whe...

Page 12: ...LEDs on are closed B ON OFF ON OFF ON 1 Y1 Cool 1st stage cool blower on Dampers with LEDs on are closed B ON ON ON OFF ON 1 Y2 Cool 2st stage cool blower on Dampers with LEDs on are closed ON OFF OF...

Page 13: ...e at which that heat pump is no longer ef cient When the outside temperature is less than Balance Point setpoint and there is a call for heat Y1 and Y2 air temperature and cycle the unit off when the...

Page 14: ...ir sensor Optional for Fossil Fuel applications Sensor installation 1 Install the OAS outside of the building away from direct sun exposure and above the snow line 2 Run the sensor cable to the Digitr...

Page 15: ...nd and one straight end for easy installation A hat section supports a synchronous 24v AC 60Hz 12VA motor and terminal board The motor is designed for continuous full stall operation Special winding a...

Page 16: ...0 STMPD12 STMPD14 STMPD16 STMPD18 6 8 10 12 14 16 18 Nominal CFM Duct Diameter Duct Velocity FPM Damper P WC 10 12 14 16 6 8 7 9 410 660 1450 1000 110 250 160 320 750 850 1070 925 540 700 600 725 015...

Page 17: ...off when the damper is opening or in the full opened position Since this is a spring open damper in the event of power failure the damper fails to the full open position RECTANGULAR MEDIUM PRESSURE Z...

Page 18: ...200 1500 1800 2100 390 590 800 1000 1250 1500 1750 310 490 650 850 1000 1200 1400 250 390 510 650 6 8 10 12 14 16 18 20 8 10 12 14 16 18 20 22 24 HEIGHT IN INCHES WIDTH IN INCHES 2 1 2 5 H W 2 1 4 Par...

Page 19: ...ough to bypass the excess air This will control static pressure and noise at the diffusers Zonex Systems offers two types of bypass dampers Barome tric and electronic Each is available in round or rec...

Page 20: ...e certain the damper shaft is horizontal c Loosen counter weight with allen wrench d Loosen lever arm from damper shaft and allow to hang straight down e Fully close damper by grabbing damper shaft on...

Page 21: ...ould be 16 Never undersize the bypass damper ROUND BYPASS DAMPER SELECTION The Zonex Systems STBP damper is used for round bypass applications When you know the bypass CFM requirements use the ROUND B...

Page 22: ...0667 12000 13333 14667 16000 36 9000 10500 12000 13500 15000 16500 18000 40 10000 11667 13333 15000 16667 18333 20000 44 11000 12833 14667 16500 18333 20167 22000 48 12000 14000 16000 18000 20000 2200...

Page 23: ...and controller are powered by a dedicated 24vac 40VA transformer 3 Do not install the bypass damper outside 4 Locate the Integrated Pressure Control IPC and air tube on the bypass damper 5 Drill hole...

Page 24: ...ranslates to inches of W C Note 1 To open all dampers it may be necessary to remove Y outputs to unit on the zone control board and to make full cool calls on all thermostats This will modulate damper...

Page 25: ...pplicable b Set to Cool mode c Set fan switch to AUTO mode d Set cool setpoint 4 below room temperature 14 At System Controller a Verify Y1 G and PWR LEDs are on If not cycle System Controller power s...

Page 26: ...ip heat After 8 minutes of continuous heat call if LAT is less than 90 then W2 will energize and auxiliary heat is on 8 Turn off all thermostats except zone 1 9 At zone 1 thermostat a Verify power swi...

Page 27: ...wiring shorted 0V dc on and w LAT installed Heating calls short cycle LAT open 5V dc on and w LAT installed Replace LAT LAT wiring open 5V dc on and w LAT installed Repair LAT wiring LAT SENSOR TEMPE...

Page 28: ...714 898 9963 Fax 714 898 6802 PATENTED PRODUCT Zonex Systems reserves the right to discontinue or change at any time speci cations or designs without notice and without incurring obligations Part DT4...

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